Inverter Phase-Shift Control for LC Filter Harmonic Suppression

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Solution Overview

Problem

Existing inverter systems using two-phase modulation methods generate harmonic waves with amplified amplitudes due to resonance with LC filters, necessitating larger inductors and capacitors to avoid this, which contradicts the demand for downsizing in applications like automobiles and home appliances.

Innovation Solution

A control device that generates a first signal for two-phase modulation, acquires the load's weight, identifies a corresponding phase shift amount, and adjusts this shift to reduce harmonic wave amplitude without altering the filter size by using a control method that includes a first generation unit, acquisition unit, storage unit, and second generation unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the inductance of the inductor L and capacitance of the capacitor C are increased to lower the resonance frequency of the LC filter, then the frequency of the harmonic wave generated by the switching of the inverter and the resonance frequency of the LC filter can be kept away from each other, but the size of the inductor L and capacitor C must be increased

Engineering Contradiction:
Improveharmonic wave amplitude controlVSAvoidfilter size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the timing parameters of the two-phase modulation method by adjusting the stop period of switching element S1 and the switching periods of switching elements S2 and S3. This parameter adjustment shifts the frequency spectrum of the inverter output, moving the harmonic wave frequencies away from the LC filter's resonance frequency, thereby reducing harmonic amplification without requiring larger filter components

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic control of the switching timing based on the inverter's operating conditions. By dynamically adjusting the stop period and switching periods according to the modulation wave frequency and amplitude, the system adaptively controls the harmonic content to avoid resonance with the fixed-frequency LC filter, achieving effective harmonic suppression across varying operating conditions

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the two-phase modulation method is used to reduce switching loss, then the switching efficiency is improved, but harmonic waves with amplified amplitudes are generated due to resonance with the LC filter

Engineering Contradiction:
Improveswitching lossVSAvoidharmonic wave amplitude
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the switching timing parameters within the two-phase modulation framework. By optimizing the stop period of S1 and the switching periods of S2 and S3, the method maintains the low switching loss advantage while reshaping the harmonic spectrum to avoid LC filter resonance, thereby eliminating the harmful harmonic amplification effect

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces harmonic wave amplitude generated by inverters using two-phase modulation without increasing the size of the LC filter, thus maintaining compactness in devices like vehicles and home appliances.

Implementation Method 1

an LC filter including an inductor L and a capacitor C may be used as means for removing a ripple component thereof

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

the inverter includes a switching element, and converts the direct current power into the alternating current power by switching the switching element between an ON state and an OFF state

Methodology Applied
Scientific EffectElectromagnetic switching:

Data Source

PatentUS12355381B2Control device, inverter system, control method, and program
Publication Date: 2025.07.08 MITSUBISHI HEAVY IND THERMAL SYST
  • US12355381B2 patent drawing
  • US12355381B2 patent drawing
  • US12355381B2 patent drawing

AI summary

This control device controls an inverter for driving a load, the control device comprising: a first generation unit for generating a first signal for performing two-phase modulation if a three-phase alternating current voltage for driving the load is generated; an acquisition unit for acquiring the weight of the load; a storage unit for storing corresponding relationships between the weight of the load and a phase shift amount of the first signal; an identification unit for identifying the phase shift amount corresponding to the weight of the load acquired by the acquisition unit in the corresponding relationship; and a second generation unit for generating a second signal in which the phase shift amount has been altered from the first signal on the basis of the phase shift amount identified by the identification unit.