Power Inverter Dead-Time Control via Reflected Impedance

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Solution Overview

Problem

DC-AC power converters face efficiency reduction due to high switching losses and varying load characteristics, which are exacerbated by fixed dead-time settings that do not account for changing load impedances.

Innovation Solution

A control circuit that dynamically adjusts the dead-time of switching stages and the capacitance of a tunable matching network based on reflected impedance, optimizing switching efficiency and reducing power losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dead-time is increased to allow switching voltages to stabilize, then switching reliability is improved, but power converter efficiency deteriorates

Engineering Contradiction:
Improveswitching reliabilityVSAvoidpower converter efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic dead-time adjustment by sensing the actual switching voltage stabilization time and adapting the dead-time duration accordingly. Instead of using a fixed conservative dead-time value, the system continuously monitors the switching process and adjusts the dead-time to match the actual requirements, thereby minimizing unnecessary dead-time losses while ensuring reliable switching operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the dead-time parameter from a fixed value to a dynamically adjusted value based on real-time switching conditions. By monitoring voltage stabilization and adjusting the dead-time duration as a variable parameter, the system optimizes the trade-off between switching reliability and power converter efficiency under different operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If switching frequency is increased to improve power converter output, then productivity is improved, but switching losses increase

Engineering Contradiction:
Improvepower converter outputVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent dynamically adjusts the dead-time parameter in response to varying switching frequencies and load conditions. By continuously adapting the dead-time to match actual switching requirements at different frequencies, the system minimizes switching losses while maintaining high productivity and power converter output.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If dead-time is reduced to improve efficiency, then power converter efficiency is improved, but switching voltage stability deteriorates

Engineering Contradiction:
Improvepower converter efficiencyVSAvoidswitching voltage stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent employs feedback mechanisms by sensing the actual switching voltage stabilization time and using this information to adjust the dead-time duration. The system continuously monitors whether the reduced dead-time is sufficient for voltage stabilization and adapts accordingly, ensuring both efficiency and voltage stability are maintained.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary sensing of switching voltage conditions before finalizing the dead-time adjustment. By monitoring voltage stabilization in advance and predicting the required dead-time, the system prevents switching instability while maintaining high efficiency operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10243407B2System, device, and method for controlling a power inverter
Publication Date: 2019.03.26 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US10243407B2 patent drawing
  • US10243407B2 patent drawing
  • US10243407B2 patent drawing

AI summary

A wireless power transmitter includes circuitry configured to determine a reflected impedance from a receiver coil at a transmitter coil and control a dead-time of one or more switching stages of a power conversion device based on the reflected impedance. A tunable matching network at the transmitter is controlled based on the reflected impedance and the dead-time of the one or more switching stages.