Inverter Resonance Circuit Control for Light-Load Efficiency

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Solution Overview

Problem

Inverter circuits experience decreased efficiency when operating at light loads due to excess energy consumption in the resonance circuit, counteracting the reduction in switching loss achieved through partial resonance.

Innovation Solution

An inverter device with a detection unit to monitor load conditions, stopping the resonance circuit when the load falls below a predetermined threshold, and increasing the carrier frequency to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the resonance circuit operates to decrease switching loss in the inverter circuit, then switching loss decreases, but overall efficiency decreases when load is light because consumption energy in the resonance circuit exceeds consumption energy in the inverter circuit

Engineering Contradiction:
Improveswitching lossVSAvoidoverall efficiency
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the resonance circuit operation status changeable based on load conditions. The control unit dynamically switches the resonance circuit between operating and non-operating states according to the detected load magnitude, allowing the system to adapt to varying operational requirements and optimize performance across different load scenarios

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of the resonance circuit from a fixed state to a variable state controlled by load conditions. By adjusting the operation status parameter of the resonance circuit based on detected load values, the system optimizes the balance between switching loss reduction and overall energy efficiency across different operating conditions

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the resonance circuit operates continuously to maintain low switching loss, then switching loss remains low, but energy consumption increases under light load conditions

Engineering Contradiction:
Improveswitching lossVSAvoidenergy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by stationary object

Solution Approach 1:

The system dynamically adjusts the resonance circuit operation based on real-time load detection. The control unit changes the operational state of the resonance circuit from continuous operation to conditional operation, making the energy consumption variable rather than fixed, thereby reducing waste during light load periods

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses its own detection capability to monitor load conditions and automatically control the resonance circuit operation. The inverter device self-regulates by having the control unit detect load magnitude and independently decide whether to operate the resonance circuit, eliminating the need for external control and enabling automatic optimization

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves overall efficiency by optimizing energy consumption and reducing switching losses in inverter circuits, especially at light loads, using wide band gap semiconductors and adjusting the resonance circuit operation.

Implementation Method 1

PTL 1 (Japanese Unexamined Patent Application Publication No. H8-149854) teaches zero current switching or zero voltage switching using partial resonance

Methodology Applied
Scientific EffectPartial resonance: Resonance

Implementation Method 2

the switching element in the inverter circuit is a wide band gap device including a wide band gap semiconductor of silicon carbide (SiC) or gallium nitride (GaN)

Methodology Applied
Scientific EffectWide band gap semiconductor effect:

Data Source

PatentEP4693877A1Inverter device, motor drive device including same, and refrigeration device
Publication Date: 2026.02.11 DAIKIN INDUSTRIES LTD
  • EP4693877A1 patent drawingFigure 1
  • EP4693877A1 patent drawingFigure 2
  • EP4693877A1 patent drawingFigure 3

AI summary

An issue to be solved in the present disclosure is to improve efficiency of an inverter including a resonance circuit and an inverter circuit under a light load. Although a switching loss in an inverter circuit (26) decreases as a resonance circuit (25) operates, efficiency decreases conversely since, when a load applied to the inverter circuit (26) becomes equal to or lower than a predetermined value, consumption energy in the resonance circuit exceeds consumption energy in the inverter circuit (26). Therefore, in this inverter device (100), operation of the resonance circuit (25) is stopped when a load is equal to or lower than the predetermined value to improve the efficiency of the inverter device (100) as a whole.