Short-Circuit Detection in Multi-Level Inverter Circuits

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Solution Overview

Problem

Multi-level inverter circuits face reliability issues due to complex structures and high probabilities of failures such as short-circuited switches, which can lead to damage and safety hazards if not detected efficiently.

Innovation Solution

A short-circuit detection method and device that transmit detection pulse sequences to switches in the inverter circuit to determine the formation of conducting loops and identify malfunctioned switches, using a pulse transmitting module, loop determining module, and fault detection module to pinpoint the faulty switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the level of inverter circuit increases to achieve high voltage and high power applications, then the utility and power capability are improved, but the structure and control mechanism become more complicated resulting in higher probability of power device failure

Engineering Contradiction:
Improvepower capabilityVSAvoidstructure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The inverter circuit is divided into multiple single-phase branches, with each branch containing multiple switches that can be independently controlled and detected. This segmentation allows the complex high-power circuit to be managed as smaller, more controllable units, reducing overall system complexity while maintaining high power capability.

Inventive Principle:
Principle #1Segmentation

2Power

If the level of inverter circuit increases to achieve high voltage and high power applications, then the utility and power capability are improved, but the system reliability is significantly decreased

Engineering Contradiction:
Improvepower capabilityVSAvoidsystem reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The detection device performs preliminary detection by transmitting detection pulse sequences to switches before normal operation to identify potential short-circuit faults. This preliminary action prevents faulty switches from causing system failures, thereby improving reliability while maintaining the high power capability of multi-level inverters.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection device provides feedback by monitoring the conducting loop formation in response to detection pulses. When a short-circuit condition is detected through feedback signals indicating abnormal current paths, the system can take corrective action, improving overall reliability of high-power inverter operations.

Inventive Principle:
Principle #23Feedback

3Reliability

If efficient short-circuit detection is implemented to prevent damage, then the system reliability is improved, but the device complexity increases due to additional detection components

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddetection device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection device is designed to be universally applicable across multiple single-phase branches and can detect various types of switch failures (open-circuit, short-circuit, incorrect wiring). This multi-functionality allows a single detection system to handle multiple detection tasks, improving reliability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection device utilizes the existing circuit structure and components to perform self-detection. By transmitting detection pulses through existing switch paths and monitoring the resulting current loops, the system detects faults using its own built-in resources rather than requiring entirely separate external testing equipment, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If detection pulse sequences are transmitted to all switches to identify malfunctioned switches, then the measurement precision of fault location is improved, but the loss of time increases due to sequential detection requirements

Engineering Contradiction:
Improvefault location precisionVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The detection device transmits detection pulse sequences periodically to different switches in a systematic manner. By using periodic detection cycles with optimized timing, the system achieves precise fault location through repeated measurements while minimizing total detection time through efficient scheduling of detection pulses across multiple switches.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9960592B2Short-circuit detection device and method used in inverter circuit
Publication Date: 2018.05.01 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US9960592B2 patent drawing
  • US9960592B2 patent drawing
  • US9960592B2 patent drawing

AI summary

A method for detecting a short circuit fault in a multi-level inverter circuit is provided. The multi-level inverter circuit includes a plurality of single phase branches each including of switches. The method includes steps outlined below. At least one detecting pulse sequence is transmitted to the switches of each of the single phase branches. Whether a conducting path is formed in any of the single phase branches is determined according to the detecting pulse sequence. When the conducting loop is formed, respective position of one or more malfunctioned switch in the single phase branches is located according to a path of the conducting loop. A short-circuit detection device and a three-phase three-level inverter circuit are also disclosed herein.