High-Voltage Inverter Submodule for Fast Short-Circuit Current Limiting

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Solution Overview

Problem

Existing multipoint converters face challenges in safely limiting short-circuit currents and avoiding system damage, particularly in high-voltage applications where cheap mechanical switches for high DC voltages are not available, leading to high transmission losses and inefficient overvoltage limiting.

Innovation Solution

The submodule design connects two subunits via connecting means with emitter and collector branches, potential isolation diodes, and a switching branch, ensuring that short-circuit currents are controlled internally, reducing the need for external switches and allowing quick absorption of energy to prevent high voltages, and allowing the converter to resume operation without recharging energy storage devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If power semiconductor switches are used in the DC intermediate circuit of high-voltage DC transmission systems, then switching speed and control precision are improved, but transmission losses increase due to high voltage requiring a large number of power semiconductors connected in series

Engineering Contradiction:
Improveswitching speedVSAvoidtransmission losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The converter is divided into multiple submodules connected in series, each submodule containing power semiconductor switches. This segmentation allows the high voltage to be distributed across multiple lower-voltage components, reducing the voltage stress on each individual switch and thereby reducing transmission losses while maintaining fast switching capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a hierarchical structure with submodules as intermediate units between the power semiconductor switches and the high-voltage DC line. This dimensional organization (switches → submodules → DC line) allows the system to achieve both fast switching response and reduced losses by managing voltage distribution across multiple levels

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If overvoltage limiters are provided in parallel with power semiconductors to protect against high voltage, then reliability is improved, but device complexity and transmission losses increase

Engineering Contradiction:
Improveprotection against overvoltageVSAvoidcomplexity of overvoltage limiting system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The submodules serve multiple functions simultaneously: they provide voltage distribution, overvoltage limiting, and switching capability. Each submodule acts as both a voltage-dividing element and a protective element, eliminating the need for separate overvoltage limiter devices and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The protective function against overvoltage is merged into the submodule structure itself. The submodules are designed to inherently limit overvoltage through their series connection configuration and internal impedance, combining protection functionality with the basic voltage distribution function rather than adding separate protection devices

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If a large number of power semiconductors are connected in series to handle high voltages, then voltage handling capability is improved, but transmission losses and device complexity increase

Engineering Contradiction:
Improvevoltage handling capabilityVSAvoidtransmission losses
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The high-voltage handling capability is achieved by segmenting the system into multiple submodules, each handling a portion of the total voltage. This segmentation reduces the voltage stress on each individual power semiconductor switch, allowing the use of lower-voltage-rated switches with lower conduction losses while collectively handling the full high voltage

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively limits short-circuit currents in both directions, avoids system damage, and reduces transmission losses by allowing the converter to manage short circuits without external switches, ensuring quick fault isolation and minimizing operational disruptions.

Implementation Method 1

a potential isolation diode is arranged in the emitter connection branch and in the collector connection branch

Methodology Applied
Scientific EffectDiode conduction: Diode

Implementation Method 2

a first energy storage, a first series connection of two power semiconductor switching units connected in parallel with the first energy storage

Methodology Applied
Scientific EffectCapacitance energy storage: Capacitance

Data Source

PatentEP2507884B1Inverter for high voltages
Publication Date: 2014.10.29 SIEMENS AG
  • EP2507884B1 patent drawingFigure 1
  • EP2507884B1 patent drawingFigure 2
  • EP2507884B1 patent drawing

AI summary

The invention relates to a submodule (7) for developing an inverter (1) for high-voltage use, having a first sub-unit (5) comprising a first energy store (18), a first series circuit (11) of two power semiconductor switching units (12, 13) connected in parallel with the first energy store (18), each comprising a power semiconductor (14, 15) that can be switched on and off, having the same pass-through direction, and each being conductive opposite the nominal pass-through direction, and comprising a first connection terminal (x2), connected to the potential point between the power semiconductor switching units (12, 13) of the first series circuit (11), and a second sub-unit comprising a second energy store (26), a second series circuit (19) of two power semiconductor switching units (20, 21) connected in parallel with the second energy store (26), each comprising a power semiconductor (22, 23) that can be switched on and off, having the same pass-through direction, and each being conductive opposite the nominal pass-through direction, and comprising a second connection terminal (x1) connected to the potential point between the power semiconductor switching units (20, 21) of the second series circuit (19), limiting short circuit currents quickly, reliably, and effectively in case of a fault, wherein the first sub-unit and the second sub-unit (10) are connected to each other by connection means (27) designed such that a current flow between the first connection terminal (x2) and the second connection terminal (x1) in both directions takes place only via the first energy store (18) and/or the second energy store (26) in a selected switching state of all power semiconductor switching units (12, 13, 20, 21).