Inverter Switch Controller Reducing PWM Losses

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Solution Overview

Problem

Inverters experience significant switching losses due to high-speed switching of all components, which reduces efficiency.

Innovation Solution

The inverter design includes a Cuk converter and a switching device unit with a controller that converts DC voltage to a half-wave rectified sine waveform and then to a sine waveform, reducing the number of switching cycles by alternately switching sets of switches, thereby minimizing high-speed PWM control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If all switches are switched at high speed through PWM control, then AC voltage generation is achieved, but switching loss increases significantly

Engineering Contradiction:
ImproveAC voltage generation capabilityVSAvoidswitching loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The inverter circuit is divided into two functional segments: a DC/DC converter that generates half-wave rectified sine waveform voltage, and a switching device unit that converts it to sine waveform voltage. This segmentation allows different switching strategies for each segment, reducing overall switching loss while maintaining AC voltage generation capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The controller alternately switches sets of switches in the switching device unit based on the periodic nature of the half-wave rectified sine waveform voltage. By synchronizing switch activation with the voltage waveform periods and using selective switch groups, the system reduces unnecessary high-speed switching while maintaining effective AC output generation.

Inventive Principle:
Principle #19Periodic action

2Power

If four switches are used in the switching device unit, then sine waveform voltage can be generated, but device complexity increases

Engineering Contradiction:
Improvesine waveform voltage generationVSAvoidnumber of switches
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The switching device unit employs dynamic switch configuration where sets of switches are alternately activated based on the input voltage waveform characteristics. The controller dynamically selects which switches to activate, enabling sine waveform generation with optimized switch usage patterns that reduce overall system complexity while maintaining generation capability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8971078B2DC/AC inverter switch controller
Publication Date: 2015.03.03 LSIS CO LTD
  • US8971078B2 patent drawing
  • US8971078B2 patent drawing
  • US8971078B2 patent drawing

AI summary

An inverter according to an embodiment of the present disclosure may include a converter having a switch, configured to convert a DC voltage into a half-wave rectified sine waveform voltage; a switching device unit having a switch, configured to convert the half-wave rectified sine waveform voltage into a sine waveform voltage; and a controller configured to control the on/off of the switch of the converter and the switch of the switching device unit.