Multilevel Inverter Switching Interval Modulation for Loss Reduction

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Solution Overview

Problem

Inverter circuits are limited by fixed timing parameters such as switching frequency and deadtimes, which affect efficiency and inductor saturation, and do not adapt to varying operating conditions.

Innovation Solution

A controller system that modulates switching intervals and timing parameters over a line cycle, adjusting switching frequency and deadtimes based on instantaneous voltage and current values to optimize inverter performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If fixed timing parameters (switching frequency and deadtimes) are used, then the control system is simple, but inverter efficiency is reduced and inductor saturation occurs

Engineering Contradiction:
Improveswitching lossesVSAvoidcontroller complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies dynamics by transitioning from fixed timing parameters to dynamically adjustable ones. The switching frequency and deadtime are modified in real-time based on instantaneous operating conditions (voltage and current values), allowing the system to adapt to varying loads and prevent saturation while minimizing switching losses.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying timing parameters (switching frequency, deadtime) according to measured instantaneous voltage and current values. This enables the system to optimize efficiency across different operating conditions by adjusting parameters dynamically rather than using fixed values.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If fixed timing parameters are used, then the controller is simple, but inductor saturation occurs under varying operating conditions

Engineering Contradiction:
Improvesaturation preventionVSAvoidcontroller complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs feedback by measuring instantaneous voltage and current values and using these measurements to adjust timing parameters. This closed-loop approach ensures the system responds to actual operating conditions, preventing inductor saturation while maintaining reliable operation across varying loads.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller transitions from static to dynamic operation by continuously adjusting timing parameters based on real-time measurements. This dynamic adaptation allows the system to maintain reliability under varying operating conditions without requiring overly complex protective circuitry.

Inventive Principle:
Principle #15Dynamics

3Productivity

If timing parameters are varied dynamically, then inverter efficiency is improved, but the control system becomes more complex

Engineering Contradiction:
Improveinverter efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent achieves improved productivity by varying timing parameters (switching frequency, deadtime) based on instantaneous operating conditions. This parameter modulation optimizes efficiency across different load conditions while the control architecture manages the added complexity through systematic measurement and adjustment protocols.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If fixed switching frequency is used, then the switching losses increase, but the control implementation is simpler

Engineering Contradiction:
Improveswitching lossesVSAvoidcontrol implementation ease
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent reduces switching losses by dynamically changing the switching frequency based on instantaneous voltage and current measurements. This approach optimizes energy efficiency by adapting the switching frequency to actual operating conditions, with the control implementation managing the complexity through systematic parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240372484A1Modulation Of Switching Intervals Over A Line Cycle In A Multilever Inverter
Publication Date: 2024.11.07 THE REGENTS OF THE UNIVERSITY OF COLORADO
  • US20240372484A1 patent drawing
  • US20240372484A1 patent drawing
  • US20240372484A1 patent drawing

AI summary

Modulation of switching intervals over a line cycle in an inverter system is provided. In one embodiment, an inverter circuit includes input and output ports, first and second switches. The inverter circuit provides a substantially sinusoidal output voltage or current. The first and second switches operate with a switching frequency and deadtimes. A first controller operates in conjunction with a first control loop to provide control signals for the first switch and second switch. A second controller operates in conjunction with a second control loop and adapted to provide a plurality of distinct timing parameters for a plurality of individual time periods within the line cycle of the substantially sinusoidal output voltage or current. The first controller is adapted to provide the control signals for the first switch and the second switch based in part on the timing parameters provided by the second controller.