Inverter Switching Device Power Threshold Control

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Solution Overview

Problem

Existing photovoltaic systems experience a high number of switching cycles in their inverters when connecting to a supply grid or load, leading to reduced service life and increased power consumption due to repeated activation and deactivation processes.

Innovation Solution

Implement a method where the inverter's switching device is activated only if the photovoltaic modules can deliver a specified minimum input power, determined through a test procedure, minimizing the number of switching cycles and reducing the demand on the switching device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the inverter initiates switching-on procedure when input voltage reaches threshold value, then the feed-in mode of operation can be initiated quickly, but the number of switching cycles increases and service life of switching device is reduced

Engineering Contradiction:
Improvespeed of initiating feed-in modeVSAvoidservice life of switching device
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control device performs a preliminary check of the input power from photovoltaic modules before initiating the switching-on procedure. By evaluating whether the input power is sufficient to maintain feed-in operation, the system avoids unnecessary switching cycles and activates the switching device only when conditions are favorable, thereby extending its service life while still enabling quick initiation when possible.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the inverter repeatedly activates and deactivates switching device to maintain feed-in mode, then the system can adapt to varying power conditions, but the number of switching cycles increases and power consumption increases

Engineering Contradiction:
Improveadaptability to power conditionsVSAvoidpower consumption of inverter
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The control device continuously monitors the input power from photovoltaic modules and uses this feedback to make informed decisions about switching device activation. By evaluating the current power conditions before each potential switching cycle, the system adapts to varying power conditions only when necessary, minimizing unnecessary switching operations and reducing overall power consumption.

Inventive Principle:
Principle #23Feedback

3Reliability

If the inverter uses a test procedure to determine input power before switching activation, then the number of switching cycles is minimized and service life is extended, but additional control complexity is required

Engineering Contradiction:
Improveservice life of switching deviceVSAvoidcontrol device programming
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device uses existing sensors and processing capabilities already present in the inverter system to perform the input power evaluation. By leveraging existing system resources rather than adding dedicated test hardware, the method minimizes additional complexity while still achieving the goal of reducing switching cycles and extending switching device service life.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the service life of the switching device and inverter, reduces power consumption, and allows for the use of more cost-effective components by minimizing the number of activations and operating hours.

Implementation Method 1

The DC voltage generated by the photovoltaic modules is converted in an inverter

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS9929673B2Method for feeding energy from photovoltaic modules of a photovoltaic system and inverter designed for executing this method
Publication Date: 2018.03.27 FRONIUS INT GMBH
  • US9929673B2 patent drawing
  • US9929673B2 patent drawing
  • US9929673B2 patent drawing

AI summary

A method for feeding energy from photovoltaic modules (2) of a photovoltaic system (1) into a supply grid (5), or to a load, converts the DC voltage (UDC) generated by the photovoltaic modules (2) in an inverter (3) with an intermediate circuit (7) with a capacitor (CZW) and with a DC/AC-converter (8) into an AC voltage (UAC), and in a feed-in mode of operation the inverter (3) is connected via a switching device (4) to the supply grid (5), or to the load, together with an inverter (3) for executing the method. For conservation of the switching device (4) the input power (Pe) of the photovoltaic modules (2) is determined in a test procedure, and the switching device (4) of the inverter (3) is activated if the input power (Pe) of the photovoltaic modules (2) as determined is greater than or equal to a specified minimum input power (Pe,min).