Inverter Voltage Compensation Using Virtual Modeling

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Solution Overview

Problem

Conventional power converters face challenges in accurately applying desired control voltages to electrical loads due to non-linearities caused by switch intrinsic voltage drops, resistance, and dead-time insertion in PWM control, requiring complex instrumentation for voltage compensation.

Innovation Solution

A control method that involves measuring real voltages, filtering them using electronic and software low-pass filters, and determining correction values using a proportional-integral action corrector to align actual voltages with desired reference voltages, thereby compensating for non-linearities in the inverter module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex instrumentation is used for voltage compensation, then voltage accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage accuracyVSAvoidinstrumentation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual model of the inverter module non-linearities through software simulation, copying the behavior of the physical system in a virtual environment. This allows voltage compensation to be achieved through software algorithms rather than complex physical instrumentation, resolving the contradiction between measurement precision and device complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces physical measurement and compensation instrumentation with software-based virtual modeling and digital signal processing. The complex mechanical/electrical instrumentation is substituted with computational algorithms that run on standard processing units, achieving voltage accuracy without increasing physical device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If voltage compensation is implemented, then control accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The inverter module performs its own voltage compensation through embedded software that models its non-linearities and automatically adjusts control signals. This self-service approach eliminates the need for external complex compensation instrumentation, achieving improved control accuracy without increasing overall system complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the control parameters dynamically by adjusting PWM duty cycles and switching timing based on virtual model predictions. This software-based parameter adjustment achieves precise voltage control without adding complex hardware components, resolving the contradiction between control accuracy and system complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies and cost-reduces voltage compensation, ensuring that actual voltages applied to the electrical load match desired voltages by effectively addressing the non-linearities in the inverter module, improving control accuracy and efficiency.

Implementation Method 1

a first step of filtering a voltage representative of the real voltage applied to the electrical load so as to obtain a first filtered voltage

Methodology Applied
Scientific EffectLow-pass filtering: Filter (electronic)

Implementation Method 2

a second step of filtering a voltage representative of the reference control voltage so as to obtain a second filtered voltage

Methodology Applied
Scientific EffectSoftware filtering: Filter (electronic)

Data Source

PatentUS9515578B2Control method and system for correcting the voltages to be applied to an electrical load
Publication Date: 2016.12.06 SCHNEIDER TOSHIBA INVERTER EUROPE SAS
  • US9515578B2 patent drawing
  • US9515578B2 patent drawing
  • US9515578B2 patent drawing

AI summary

A control method to be implemented in a power converter, the power converter including an inverter module controlled by a control rule that makes it possible to determine a control voltage to be applied to an electrical load on the basis of a reference control voltage. The control method includes determining a correction value to be applied to the reference control voltage, the correction value being determined from a first filtered voltage obtained by filtering a voltage that is representative of the real measured voltage, and a second filtered voltage obtained by filtering a voltage that is representative of the reference control voltage.