Inverter Common-Mode Voltage Blending During PWM Scheme Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing three-phase three-level inverter systems face challenges in efficiently switching between continuous and discontinuous pulse width modulation schemes, leading to increased device loss and reduced service life due to abrupt changes in common-mode voltage, which affects both the ripple current through the bus capacitor and the switching device power.

Innovation Solution

A method and apparatus that generate a third common-mode voltage based on a weighted sum of the first and second modulation schemes' injection instructions, using a mode factor to slowly transition between them, thereby reducing device loss and extending service life by avoiding instantaneous switchover during modulation scheme switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If CPWM is used, then ripple current through bus capacitor is reduced, but switching device power increases

Engineering Contradiction:
Improveripple currentVSAvoidswitching device power
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent dynamically switches between CPWM and DPWM modulation schemes based on real-time detection of leakage current and modulation conditions. The system transitions from static modulation selection to dynamic adaptation, allowing optimal performance across varying operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the modulation scheme parameter (from CPWM to DPWM or vice versa) based on detected electrical conditions. This parameter switching allows the system to optimize the trade-off between ripple current and switching power under different operating states.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If DPWM is used, then switching device power is reduced, but ripple current through bus capacitor increases

Engineering Contradiction:
Improveswitching device powerVSAvoidripple current
Core Design Contradiction:
Loss of energyVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the modulation scheme based on real-time electrical conditions, switching from DPWM to CPWM when leakage current and modulation parameters indicate it would be beneficial. This dynamic adaptation optimizes the balance between switching power and ripple current.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the modulation scheme parameter from DPWM to CPWM based on detected electrical conditions, allowing the system to optimize performance by adjusting this key parameter in response to operating state changes.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If modulation scheme is switched abruptly, then ripple current and switching device loss are reduced, but device service life decreases

Engineering Contradiction:
Improveswitching device lossVSAvoiddevice service life
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent introduces a common-mode voltage adjustment period before completing the modulation scheme switch. During this preliminary phase, the common-mode voltage is gradually adjusted to match the target value, preventing abrupt changes that would harm device reliability. This preparatory action ensures smooth transition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent provides cushioning protection during modulation scheme switching by controlling the common-mode voltage to change gradually rather than instantaneously. This cushioning effect absorbs the stress of switching, preventing sudden shocks to the inverter circuit devices and extending their service life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Productivity

If common-mode voltage changes abruptly during scheme switching, then modulation scheme switching is efficient, but device reliability decreases

Engineering Contradiction:
Improvemodulation scheme switching efficiencyVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a preliminary adjustment phase where the common-mode voltage is gradually changed to the target value before the modulation scheme switch is completed. This preliminary action ensures that voltage transitions are smooth, maintaining device reliability while enabling efficient switching.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent maintains continuous control of the common-mode voltage throughout the switching process, ensuring it changes smoothly rather than abruptly. This continuous adjustment preserves the useful function of voltage control while enabling efficient modulation scheme transitions without reliability penalties.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS20230402941A1Common-mode voltage adjustment method and apparatus, and control system
Publication Date: 2023.12.14 HUAWEI DIGITAL POWER TECH CO LTD
  • US20230402941A1 patent drawing
  • US20230402941A1 patent drawing
  • US20230402941A1 patent drawing

AI summary

This application discloses a common-mode voltage adjustment method and apparatus, and a control system, and relates to the field of electronic technologies. In an example method, a controller generates an injection instruction of a first common-mode voltage based on a first modulation scheme, generates an injection instruction of a second common-mode voltage based on a second modulation scheme, and generates an injection instruction of a third common-mode voltage based on the injection instruction of the first common-mode voltage and the injection instruction of the second common-mode voltage during a modulation scheme switching period. The injection instruction of the third common-mode voltage may be used to control a inverter circuit to output the third common-mode voltage.