Three-Phase Inverter Voltage Control for Unbalanced Loads

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Solution Overview

Problem

Existing methods, such as stationary frame PI controllers, struggle to regulate three-phase output voltage in three-phase inverters when supplying unbalanced loads, as they cannot effectively eliminate zero sequence components, leading to unbalanced output voltages.

Innovation Solution

A method that transforms three-phase command and feedback voltage signals into a dq-coordinate system, generates sequence signals, phase shifts the zero sequence signals, and combines them to produce balanced control signals for the three-phase inverter, enabling the generation of a balanced three-phase control voltage signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If stationary frame PI controllers are used to regulate three-phase output voltage, then the control method is simple and easy to implement, but the controller cannot eliminate zero sequence components when supplying unbalanced loads, resulting in unbalanced output voltage

Engineering Contradiction:
Improvecontrol method simplicityVSAvoidoutput voltage balance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent segments the control of three-phase output voltage into three independent single-phase control loops, each equipped with its own PI controller. This segmentation allows each phase to be controlled independently, enabling the elimination of zero sequence components and achievement of balanced output voltage while maintaining simple control methodology.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the control approach from traditional three-phase coordinated control to independent single-phase control by introducing a new control dimension. Each phase voltage is regulated independently through separate control loops, allowing effective compensation of zero sequence components and achieving balanced output voltage under unbalanced load conditions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If traditional control methods are used, then the device complexity is low, but the ability to compensate for unbalanced load effects is insufficient

Engineering Contradiction:
Improvecontroller structureVSAvoidunbalanced load compensation capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The controller structure is segmented into three independent control loops, one for each phase. Each loop contains its own PI controller that independently regulates the respective phase output voltage. This segmentation maintains relatively simple device structure while significantly improving adaptability to unbalanced load conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements feedback control in each of the three independent control loops, where the actual output voltage of each phase is fed back to its corresponding PI controller. This feedback mechanism enables automatic compensation for unbalanced load effects, improving adaptability while keeping the overall device complexity manageable.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9906162B2Method to control three-phase inverter voltage
Publication Date: 2018.02.27 CATERPILLAR INC
  • US9906162B2 patent drawing
  • US9906162B2 patent drawing
  • US9906162B2 patent drawing

AI summary

A method is provided to control the output voltage across an unbalanced load connected to a three-phase inverter, The method includes transformation of a set of three-phase voltage signals to a dq-coordinate system. Based on the transformation, a set of d-axis and a set of q-axis positive, negative and a set of zero sequence signals are generated. The method includes phase shifting of each of the zero sequence signals to generate 120 degrees and 240 degrees phase shifted zero sequence signals. Each of the zero sequence signals, the 120 degrees and the 240 degrees phase shifted zero sequence signals are transformed to a set of d-axis and q-axis zero sequence signals. A set of error signals, calculated based on the set of d-axis and q-axis zero, positive and negative sequence signals, are minimized and transformed to abc-coordinate system to obtain a three-phase control voltage signal.