Inward-Biased Lock Ring for Casing Hanger Rotation

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Solution Overview

Problem

Existing systems for rotating casing strings in wellbores face challenges with outward biased lock rings, which are prone to operational risks due to plastic deformation and debris contamination, and require separate sealing mechanisms, increasing complexity and cost.

Innovation Solution

A torqueable/rotatable solid mandrel hanger with an inward-biased lock ring and telescoping rings that facilitate torque transmission and rotation, allowing for secure locking and easy disengagement, reducing the risk of plastic deformation and eliminating the need for additional sealing mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an outward biased lock ring is used to secure the casing hanger, then the lock ring can be sprung out to engage with the groove, but the lock ring is prone to plastic deformation and debris contamination that can lead to lock failure

Engineering Contradiction:
Improvelock ring reliabilityVSAvoidplastic deformation and debris contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent inverts the bias direction of the lock ring from outward to inward. The inward biased lock ring is forced into the groove by spring pressure from the inside, rather than springing out from the outside. This inversion eliminates the vulnerability to plastic deformation and debris contamination that plagues outward biased designs, as the inward bias ensures the lock ring remains securely forced into the groove without relying on hoop strength to maintain engagement.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If an outward biased lock ring is used, then the lock ring can engage the groove, but washing of the bowl is necessary to dislodge debris that can contaminate the lock ring groove

Engineering Contradiction:
Improvelock ring engagementVSAvoidcleaning requirement
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The inward biased lock ring design makes the system self-cleaning. As the lock ring is forced inward into the groove by spring pressure, any debris in the groove is automatically pushed outward and expelled during the locking operation. This self-service mechanism eliminates the need for separate washing operations to remove debris that would otherwise contaminate the groove and compromise lock reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If a separate packoff mechanism is added to seal annular spaces and lock the hanger, then pressure containment is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepressure containmentVSAvoidnumber of sealing mechanisms
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inward biased lock ring serves multiple functions simultaneously: it provides mechanical locking engagement in the groove, ensures pressure containment through reliable engagement, and acts as a self-cleaning mechanism. By making the lock ring multi-functional, the patent eliminates the need for separate packoff mechanisms that would otherwise be required to seal annular spaces, thereby reducing device complexity and cost while maintaining pressure containment reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12054997B2Rotatable mandrel hanger
Publication Date: 2024.08.06 VAULT PRESSURE CONTROL LLC
  • US12054997B2 patent drawing
  • US12054997B2 patent drawing
  • US12054997B2 patent drawing

AI summary

A casing rotation system permits rotation of a casing string through a telescoping ring that selectively engages a casing hanger. When the telescoping ring is in a first axial position, it engages the casing hanger such that rotational force is transmitted from a running tool to the casing string. When the telescoping ring moves to a second axial position, it disengages the casing hanger such that rotational force is no longer transmitted to the casing string. The casing rotation system may include an inward-biased locking ring disposed about the casing hanger and optionally a bearing surface that reduces friction on the hangar.