Baffle System for I/O Device Thermal Management

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Solution Overview

Problem

Input/output (I/O) devices face inefficiencies in heat management due to pre-heated air from upstream electrical devices exceeding the maximum working temperature of downstream components, leading to potential malfunctions and reduced lifecycle.

Innovation Solution

A baffle system is introduced that redirects incoming fluid around upstream electrical devices through downstream devices and to an exhaust, featuring a fluid inlet upstream of the upstream device and a fluid outlet surrounding the downstream device, with a pressure difference and temperature control to optimize airflow and cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air is redirected through upstream electrical devices, then cooling efficiency is improved, but the temperature of downstream components exceeds maximum working temperature

Engineering Contradiction:
Improvetemperature of downstream componentsVSAvoidcooling efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The airflow path is segmented into multiple channels using baffles. A first baffle creates a first airflow path that bypasses the upstream electrical device, while a second baffle creates a second airflow path that passes through it. This segmentation allows different airflows to serve different cooling needs without interfering with each other, preventing downstream components from overheating while maintaining overall cooling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary airflow path that redirects cooling air around the upstream electrical device before it reaches downstream components. This intermediary path acts as a mediator, allowing the cooling system to manage heat from upstream devices without exposing downstream components to excessive temperatures, thus resolving the temperature conflict.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a baffle system is introduced to redirect airflow, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improveoperating temperature controlVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs thin baffle structures that are simple in form but effective in function. These baffles are designed as straightforward partitions that redirect airflow without requiring complex mechanisms, achieving temperature control through simple geometric arrangements rather than complicated active control systems.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The baffles utilize the three-dimensional space within the device housing to create airflow paths. By strategically positioning baffles at different locations and orientations, the patent achieves complex airflow management through simple spatial arrangements, avoiding the need for mechanically complex control systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The baffle system effectively decreases the temperature of upstream electrical devices by redirecting fresh airflow, improving the efficiency and lifespan of I/O devices by maintaining optimal operating temperatures and reducing heat-related issues.

Implementation Method 1

a pressure of the fluid at the fluid inlet is greater than the pressure of the fluid at the fluid outlet

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

A baffle system is introduced that redirects incoming fluid around upstream electrical devices through downstream devices and to an exhaust

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10908657B2Methods and systems for thermal control
Publication Date: 2021.02.02 PENSANDO SYSTEMS INC
  • US10908657B2 patent drawing
  • US10908657B2 patent drawing
  • US10908657B2 patent drawing

AI summary

Described herein are baffles for Input/Output (I/O) devices and I/O devices comprising baffles configured to redirect incoming pre-heated air around downstream electrical components and/or their respective heat sinks to prevent overheating. Providing an isolated fresh airflow path from a fluid inlet to such downstream electrical devices reducing such overheating, which prevents malfunctions and increases the I/O efficiency, speed, and lifetime of I/O devices.