I/O Pad Failure Detection Using Integrated Signal Integrity Sensing

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Solution Overview

Problem

Existing integrated circuit (IC) technologies lack effective methods for monitoring the integrity and degradation of input/output (I/O) blocks, particularly in detecting faults and optimizing power/performance across bump-arrays, which can lead to intermittent failures and reduced reliability.

Innovation Solution

The implementation of an I/O block with an integrated sensor that measures timing differences and eye pattern parameters across signal paths, allowing for real-time monitoring and optimization of I/O buffer performance, including the detection of bump degradation and intermittent faults, and enabling adjustments such as lane remapping and transmission buffer strength adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional I/O blocks without sensors are used, then device complexity is reduced, but reliability of I/O integrity monitoring deteriorates

Engineering Contradiction:
ImproveI/O integrity monitoringVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the I/O buffer and sensor into an integrated I/O block, where the sensor is embedded within the I/O buffer structure. This merging allows the sensor to monitor signal paths directly at the I/O interface without requiring separate monitoring circuits, thereby improving reliability while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor within the I/O block serves multiple functions: it monitors signal integrity, detects timing differences, measures eye pattern parameters, and identifies degradation in connection bumps. This multi-functionality allows a single integrated component to provide comprehensive I/O monitoring, improving reliability without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If comprehensive I/O monitoring is implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImproveI/O integrity monitoringVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring function is segmented into specific measurable parameters: timing difference between signal paths, eye pattern parameters, and degradation indicators of connection bumps. By dividing the comprehensive monitoring task into these discrete measurable aspects, the sensor can implement reliable monitoring through focused measurement of individual parameters rather than attempting to monitor all I/O characteristics simultaneously.

Inventive Principle:
Principle #1Segmentation

3Reliability

If real-time monitoring of signal paths is added, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvereal-time monitoringVSAvoidsignal path timing alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The sensor performs self-calibration by establishing baseline timing relationships and signal characteristics during manufacturing or initialization. This self-service capability allows the monitoring system to compensate for manufacturing variations in signal path lengths and timing, enabling real-time monitoring without requiring extremely tight manufacturing precision for signal path alignment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240004812A1Integrated circuit pad failure detection
Publication Date: 2024.01.04 PROTEANTECS LTD
  • US20240004812A1 patent drawing
  • US20240004812A1 patent drawing
  • US20240004812A1 patent drawing

AI summary

An input/output (I/O) block for a semiconductor integrated circuit (IC), which includes: at least one I/O buffer, configured to define at least one signal path in respect of a connection to a remote I/O block via a communication channel, each signal path causing a respective signal edge slope; and an I/O sensor, coupled to the at least one signal path and configured to generate an output signal indicative of one or both of: (a) a timing difference between the signal edge for a first signal path and the signal edge for a second signal path, and (b) an eye pattern parameter for one or more of the at least one signal path.