Iodic Acid Etching Composition for Ruthenium Residue Removal

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Solution Overview

Problem

Current compositions used in semiconductor manufacturing exhibit insufficient dissolving ability for ruthenium-containing substances, necessitating the development of a more effective etchant for removing transition metal impurities from substrates.

Innovation Solution

A composition comprising iodic acid compounds and specific ammonium salts, with a chloride ion content and pH optimization, is formulated to enhance the dissolving ability for ruthenium-containing substances, allowing for efficient removal from substrates through various treatment steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional etching compositions are used, then the manufacturing process is simple, but the dissolving ability for ruthenium-containing substances is insufficient

Engineering Contradiction:
Improvedissolving abilityVSAvoidcomposition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite etching composition containing periodic acid (or iodic acid) combined with specific quaternary ammonium salts (such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, or their mixtures). This composite formulation synergistically enhances the dissolving ability for ruthenium-containing substances while maintaining processability, directly resolving the contradiction between effectiveness and complexity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes specific parameters including the concentration ratios of periodic acid to quaternary ammonium salts, pH values (maintained alkaline), and temperature conditions. By carefully controlling these parameters, the composition achieves superior ruthenium dissolution capability without requiring overly complex formulation or processing conditions.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the composition is optimized for ruthenium dissolution, then metal residue removability improves, but the formulation becomes more complex

Engineering Contradiction:
Improvemetal residue removabilityVSAvoidformulation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent achieves high metal residue removability by optimizing critical parameters: maintaining alkaline pH conditions, controlling the concentration ratio of periodic acid to quaternary ammonium salts within specific ranges, and regulating treatment temperatures. These parameter optimizations enable effective ruthenium removal while keeping the formulation relatively simple and manageable.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes periodic acid (or iodic acid) as a strong oxidizing agent that accelerates the dissolution of ruthenium-containing substances. This strong oxidation mechanism significantly enhances metal residue removability while maintaining a relatively straightforward composition formulation, effectively resolving the contradiction between precision and complexity.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition demonstrates improved dissolving ability and metal residue removability, effectively removing ruthenium-containing substances from substrates, enhancing the efficiency of semiconductor manufacturing processes.

Implementation Method 1

A composition containing at least one iodic acid compound selected from the group consisting of periodic acid, iodic acid, and salts thereof

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20230279294A1Composition and method for treating substrate
Publication Date: 2023.09.07 FUJIFILM CORP
  • US20230279294A1 patent drawing
  • US20230279294A1 patent drawing
  • US20230279294A1 patent drawing

AI summary

Objects of the present invention are to provide a composition having excellent dissolving ability for a transition metal-containing substance (particularly, a Ru-containing substance) and to provide a method for treating a substrate. The composition according to an embodiment of the present invention contains at least one iodic acid compound selected from the group consisting of periodic acid, iodic acid, and salts thereof, and a compound represented by Formula (1).