Iodide Brine Stabilization Using Protectant Additives

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Solution Overview

Problem

Existing wellbore fluids face issues with crystallization at lower temperatures and higher pressures, leading to blockages and stability problems, and current density-increasing agents like zinc salts and cesium formate have limitations due to environmental concerns and cost, while iodide brines are unstable and prone to oxidation.

Innovation Solution

The use of iodide brines with an iodide protectant, such as amines or erythorbic acid, to prevent free iodine formation and maintain high density without crystallization, allowing for stable operation in wellbore activities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If iodide brines are used to increase density, then high density is achieved, but the brine becomes unstable and forms iodine when exposed to oxygen or carbon dioxide

Engineering Contradiction:
ImprovedensityVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

An iodide protectant is introduced as an intermediary substance that reacts with oxygen and carbon dioxide before they can oxidize the iodide ions. This protectant acts as a mediator that prevents the harmful oxidation reaction while allowing the iodide brine to maintain its high density property.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The iodide protectant is added in advance to prevent oxidation of iodide to iodine. By performing the protective action before the harmful oxidation can occur, the brine stability is maintained while preserving the high density characteristic of iodide brines.

Inventive Principle:
Principle #9Preliminary anti-action

2Quantity of substance

If zinc salts are used to increase brine density, then high density is achieved with low crystallization temperature, but zinc causes environmental pollution and corrosion issues

Engineering Contradiction:
ImprovedensityVSAvoidenvironmental pollution and corrosion
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent uses iodide salts (such as sodium iodide, potassium iodide) as alternative density agents that are environmentally benign and do not cause corrosion. These iodide salts serve as a disposable, non-harmful substitute for zinc salts, achieving the same density increase without the harmful side effects.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chemical composition parameter by substituting zinc-based salts with iodide-based salts. This parameter change maintains the density-increasing function while eliminating the harmful environmental and corrosion effects associated with zinc.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If cesium formate is used to increase brine density, then high density is achieved, but it is available only in limited supply making it cost-prohibitive

Engineering Contradiction:
ImprovedensityVSAvoidcost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs common, readily available iodide salts (sodium iodide, potassium iodide) that can be easily manufactured and are not subject to supply limitations. These inexpensive alternatives replace cesium formate, providing the same density enhancement at a fraction of the cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a functional copy of cesium formate's density-enhancing effect using more abundant and cheaper iodide salts. By copying the functional outcome (high density) through a different, more available chemical system, the cost barrier is eliminated.

Inventive Principle:
Principle #26Copying

4Quantity of substance

If pressure is applied to brine at density above eutectic point, then density increases, but crystallization occurs causing blockages

Engineering Contradiction:
ImprovedensityVSAvoidcrystallization blockage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition by using iodide brines with specifically controlled density and composition parameters. This parameter change allows the brine to achieve high density while maintaining low crystallization temperature, preventing blockages under wellbore pressure conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite brine system combining iodide salts with other compatible salts and additives. This composite formulation achieves the desired high density while the specific composition prevents crystallization at wellbore operating conditions, ensuring reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The iodide protectant stabilizes iodide brines, preventing oxidation and maintaining high density, thus avoiding crystallization and pH-related issues, making them suitable for wellbore operations without the drawbacks of other agents.

Implementation Method 1

Oxygen can oxidize the iodide ion (I−) to iodine (I2). The conversion of iodide to iodine is detrimental to properties of the brine such as discoloration and precipitation.

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11453817B2Stabilization of iodide-containing brines and brine mixtures
Publication Date: 2022.09.27 TETRA TECHNOLOGIES INC

AI summary

A composition for use in a wellbore activity, the composition comprising an iodide brine, the iodide brine operable to be used in the wellbore activity, the iodide brine comprising an iodide salt, an aqueous fluid, and an iodide protectant, the iodide protectant operable to prevent the presence of free iodine in the iodide brine, where the iodide protectant is present in the range between 0.001 v/v % and 5 v/v % of the iodide brine.