Resist Composition with Iodinated Salt Quenchers for LWR and CDU

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing resist compositions face challenges in achieving high sensitivity, reduced line width roughness (LWR), and critical dimension uniformity (CDU) due to issues with acid diffusion and light contrast limitations in advanced lithography processes like ArF and EUV lithography, particularly in the formation of line and hole patterns.

Innovation Solution

Incorporation of a salt compound derived from a nitrogen-containing compound with an iodine-substituted aromatic ring and a fluorinated 1,3-diketone, fluorinated β-keto ester, or fluorinated imide compound as a quencher in the resist composition, which suppresses acid diffusion and enhances sensitivity, leading to improved LWR and CDU.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional quenchers (amine compounds or iodine-substituted aniline compounds) are used to control acid diffusion, then acid diffusion control is achieved, but sensitivity is insufficient and LWR/CDU cannot be reduced adequately

Engineering Contradiction:
ImproveLWR and CDUVSAvoidsensitivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the quencher by introducing a specific salt compound with a nitrogen-containing compound having an iodine-substituted aromatic ring. This structural modification optimizes both the acid diffusion control capability and the sensitivity, resolving the contradiction between manufacturing precision and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite quencher structure combining iodine-substituted aromatic ring with specific functional groups (fluorinated 1,3-diketone, fluorinated β-keto ester, or fluorinated imide compound). This composite structure provides both high sensitivity through iodine's light absorption and effective acid diffusion control through the basic nitrogen-containing structure.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If acid diffusion is controlled using existing quencher structures, then resolution is improved, but line width roughness and critical dimension uniformity remain problematic

Engineering Contradiction:
ImproveresolutionVSAvoidLWR and CDU
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent modifies the quencher's chemical parameters by introducing the specific salt compound structure with iodine-substituted aromatic ring and fluorinated functional groups. This optimization simultaneously improves resolution and reduces LWR/CDU, addressing the contradiction between measurement precision and manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If fluorinated sulfonic acid generators are used to achieve deprotection reaction, then pattern formation is enabled, but ion exchange occurs with non-fluorinated sulfonic acid generators reducing quencher effectiveness

Engineering Contradiction:
Improvedeprotection reaction capabilityVSAvoidquencher effectiveness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces a specific salt compound as an intermediary quencher that does not participate in ion exchange reactions with the fluorinated sulfonic acid generator. The nitrogen-containing compound with iodine-substituted aromatic ring serves as a stable mediator that maintains quencher effectiveness while allowing the acid generator to function properly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resist composition exhibits high sensitivity, reduced LWR, improved CDU, and enhanced resolution with wider process margins, effectively addressing the limitations of conventional quenchers in controlling acid diffusion and maintaining pattern fidelity.

Implementation Method 1

the salt compound has a capability for suppressing acid diffusion in a resist film

Methodology Applied
Scientific EffectAcid diffusion control: Diffusion

Implementation Method 2

the salt compound has a sensitizing effect due to a lack of photosensitivity, is not decomposed even in an exposed region

Methodology Applied
Scientific EffectPhotodecomposition: Photodissociation

Implementation Method 3

the salt compound which is obtained from a nitrogen-containing compound having an iodine-substituted aromatic ring and a fluorinated 1,3-diketone compound, fluorinated β-keto ester compound or fluorinated imide compound

Methodology Applied
Scientific EffectAcid-base reaction: Chemical Bonding

Data Source

PatentUS12449730B2Resist composition and patterning process
Publication Date: 2025.10.21 SHIN ETSU CHEMICAL CO LTD
  • US12449730B2 patent drawing
  • US12449730B2 patent drawing
  • US12449730B2 patent drawing

AI summary

A resist composition comprising a base polymer and a quencher is provided. The quencher is a salt compound obtained from a nitrogen-containing compound having an iodine-substituted aromatic ring bonded to the nitrogen atom via a C1-C20 hydrocarbon group which may contain an ester bond and/or an ether bond and a fluorinated 1,3-diketone compound, fluorinated β-keto ester compound or fluorinated imide compound. The resist composition has a high sensitivity and forms a pattern with improved LWR or CDU, independent of whether it is of positive or negative tone.