Iodized Nitroxyl Radical Quencher for Resist LWR Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current resist compositions face challenges in achieving high sensitivity and reduced line width roughness (LWR) and critical dimension uniformity (CDU) due to issues with acid diffusion and radical diffusion during exposure, especially as pattern feature sizes approach the diffraction limit of light, leading to reduced resolution and focus margin.

Innovation Solution

Incorporating a nitroxyl radical with an iodine-substituted aromatic ring as a quencher in the resist composition to suppress both acid and radical diffusion, thereby improving contrast, resolution, and process margin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional quenchers (amine compounds) are used to control acid diffusion, then acid diffusion is suppressed to some extent, but the contrast improvement effect is faint and molecular weight increase is insufficient

Engineering Contradiction:
ImprovecontrastVSAvoidcontrast improvement effectiveness
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the molecular weight parameter of the quencher by introducing a fluorinated aromatic ring structure. This increases the molecular weight from conventional amine quenchers to 200-500 Da, thereby enhancing the acid diffusion control ability and achieving superior contrast improvement effects.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite quencher structure combining fluorinated aromatic rings with amine groups. This composite structure integrates the high molecular weight benefit of fluorinated aromatics with the acid-base interaction capability of amine groups, achieving both enhanced contrast and reliable acid diffusion control.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If resist film thickness is increased to accommodate thicker resist films for 3D-NAND, then manufacturing capability is improved, but light contrast lowers and resolution reduces

Engineering Contradiction:
Improveresist film thickness adaptabilityVSAvoidresolution
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent changes the optical and chemical parameters of the resist system by introducing a high-absorption quencher. This allows maintaining thinner resist films (improving light contrast) while achieving the necessary acid diffusion control for thick-film applications like 3D-NAND, thus resolving the thickness-resolution contradiction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fluorinated aromatic amine quencher acts as an intermediary that mediates between the conflicting requirements of thin-film light transmission and thick-film acid control. It provides strong acid diffusion control enabling thin-film operation while maintaining compatibility with thick-film process requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If pattern feature size is reduced approaching diffraction limit, then integration density is increased, but light contrast lowers and focus margin reduces

Engineering Contradiction:
Improveintegration densityVSAvoidfocus margin
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the resist system by introducing a high-absorption quencher with specific optical properties. This enhances the effective light contrast at the pattern interface, thereby maintaining focus margin and resolution even as pattern feature sizes are reduced to increase integration density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of the iodized aromatic ring-containing nitroxyl radical effectively reduces acid and radical diffusion, resulting in a resist composition with high sensitivity, low LWR, and improved CDU, enhancing the overall performance of the resist material.

Implementation Method 1

suppress both acid and radical diffusion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11829067B2Resist composition and patterning process
Publication Date: 2023.11.28 SHIN ETSU CHEMICAL CO LTD
  • US11829067B2 patent drawing
  • US11829067B2 patent drawing
  • US11829067B2 patent drawing

AI summary

A resist composition comprising a quencher containing a nitroxyl radical having an iodized aromatic ring is provided. The resist composition has a high sensitivity and forms a pattern with improved LWR or CDU, independent of whether it is of positive or negative tone.