IOFDR Fiber Bragg Grating Array for Extended Downhole Sensing

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Solution Overview

Problem

Current technologies for monitoring borehole structural and environmental conditions in hydrocarbon production lack accuracy and cost-effectiveness, particularly in sensing downhole properties over long distances with existing optical fiber systems.

Innovation Solution

An optical sensing system utilizing fiber Bragg gratings and an optical interrogator with Incoherent Optical Frequency Domain Reflectometry (IOFDR) for precise measurement of downhole properties, including temperature, strain, and pressure, by employing a chirped optical signal and multiple sections of fiber Bragg gratings with distinct resonant wavelengths to enhance measurement accuracy and range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single resonant wavelength is used for fiber Bragg gratings, then the system is simpler, but the measurement range and accuracy are limited

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical fiber is divided into multiple sections, each containing fiber Bragg gratings with distinct resonant wavelengths. This segmentation allows the system to measure different downhole conditions at different locations along the borehole, extending the measurement range and improving accuracy without requiring a single complex grating design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each section of the optical fiber is assigned a specific resonant wavelength tailored to the measurement requirements of that particular downhole zone. This local customization of grating properties enables optimized measurement accuracy for different environmental conditions at different depths

Inventive Principle:
Principle #3Local quality

2Length of stationary object

If the measurement range is extended over long distances, then more downhole coverage is achieved, but signal degradation occurs

Engineering Contradiction:
Improvemeasurement distanceVSAvoidsignal quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

By dividing the optical fiber into multiple sections with distinct resonant wavelengths, the system can process signals from different distances simultaneously. The frequency domain reflectometry technique processes each wavelength component separately, preventing signal degradation from accumulating across the entire long distance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from time-domain to frequency-domain signal processing. By using frequency domain reflectometry with multiple resonant wavelengths, the system can distinguish signals from different distances based on their frequency characteristics rather than relying solely on time-of-flight, thereby maintaining signal quality over extended measurement ranges

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If multiple fiber Bragg gratings with different resonant wavelengths are used, then measurement range and accuracy are improved, but processing time increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system uses continuous wave (CW) laser illumination combined with frequency domain reflectometry to simultaneously interrogate all fiber Bragg grating sections. This continuous measurement approach eliminates the need for sequential scanning of different wavelengths, maintaining high measurement accuracy while minimizing processing time

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By transforming the measurement approach from time-domain sequential detection to frequency-domain simultaneous detection, the system can extract information from multiple resonant wavelengths concurrently. The frequency domain processing allows parallel analysis of all grating sections, significantly reducing the time penalty associated with measuring multiple wavelengths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate and cost-effective monitoring of downhole properties over extended distances, overcoming limitations of signal degradation and processing time, enabling real-time data acquisition and alerting for threshold exceedances.

Implementation Method 1

Each fiber Bragg grating is configured to reflect a specific resonant wavelength of light

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

An optical interrogator illuminates the optical fiber with a frequency domain light signal having a chirped amplitude and a swept wavelength

Methodology Applied
Scientific EffectIncoherent optical frequency domain reflectometry:

Data Source

PatentEP3212886B1Arrayed wave division multiplex to extend range of iofdr fiber bragg sensing system
Publication Date: 2021.10.27 BAKER HUGHES CO
  • EP3212886B1 patent drawingFigure 1
  • EP3212886B1 patent drawingFigure 2~3
  • EP3212886B1 patent drawingFigure 4~5

AI summary

An apparatus for performing a measurement of a downhole property includes an optical fiber having a first section that has a first set of fiber Bragg gratings with a first resonant wavelength inscribed therein and a second section that has a second set of fiber Bragg gratings with a second resonant wavelength different from the first resonant wavelength inscribed therein. The second section is in series with the first section. An optical interrogator emits a swept-wavelength frequency domain light signal having varying wavelength amplitude modulation into the optical fiber, receives a frequency domain return light signal, and transforms the frequency domain return signal into a time domain to determine a resonant wavelength shift of each fiber Bragg grating and the corresponding location of each interrogated fiber Bragg grating. A processor converts the resonant wavelength shift of each interrogated fiber Bragg grating into the downhole property measurement.