Spring-Biased IOL Deployment Apparatus for Consistent Lens Insertion

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Solution Overview

Problem

Conventional IOL insertion tools rely on manual force, leading to inconsistent folding and deployment of intraocular lenses, resulting in unpredictable surgical outcomes due to varying operator techniques.

Innovation Solution

An automated IOL insertion apparatus with a handpiece body featuring a deployment and advancement system, utilizing spring-biased carriages and plungers to ensure consistent and controlled deployment of the IOL into the eye, eliminating the need for external power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual force is applied to the plunger by the operator, then the IOL can be advanced through the folding chamber and deployed into the patient's eye, but the folding forces and advancement forces vary by use and by operator, leading to inconsistent surgical outcomes

Engineering Contradiction:
Improvemanual operation simplicityVSAvoidsurgical outcome consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses spring-biased carriages that automatically advance the IOL through the folding chamber and deploy it into the patient's eye without requiring manual force from the operator. The biasing elements self-generate the necessary forces, eliminating operator variability and ensuring consistent surgical outcomes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical system (operator pushing the plunger) with an automated mechanical system (spring-biased carriages). This substitution eliminates the need for human force application while maintaining the mechanical advantage needed to advance and deploy the IOL.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If the operator manually pushes the plunger to advance the IOL, then the IOL deployment can be performed, but the appropriate folding forces may not be achieved, leading to undesirable folding results

Engineering Contradiction:
ImproveIOL deployment speedVSAvoidfolding precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The biasing elements automatically generate and apply the precise folding forces needed as the IOL advances through the folding chamber. The system self-regulates the force application to achieve proper folding without operator intervention, ensuring consistent folding precision while maintaining deployment speed.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses spring-biased carriages that can be designed with specific force characteristics to optimize both the speed and precision of IOL folding and deployment. By adjusting the spring parameters, the system achieves the right balance between fast deployment and precise folding.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a higher percentage of properly inserted lenses with consistent and predictable force application, reducing the risk of improper deployment and enhancing surgical consistency.

Implementation Method 1

The deployment carriage may include a biasing element that biases the deployment carriage in a distal direction toward the distal tip

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The advancement carriage may include a biasing element that biases the advancement carriage in the distal direction toward the deployment carriage

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 3

The advancement carriage may also include a dampening system to dampen motion of the advancement carriage

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 4

The deployment trigger may include a spring-loaded cleat. The cleat may include a through-hole, and the deployment plunger may extend through the through-hole

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS10405972B2Systems and methods for intraocular lens deployment
Publication Date: 2019.09.10 ALCON INC
  • US10405972B2 patent drawing
  • US10405972B2 patent drawing
  • US10405972B2 patent drawing

AI summary

An intraocular lens (IOL) insertion apparatus may include a handpiece body having a distal tip and a deployment chamber located at a distal end of the handpiece body. The deployment chamber is sized and shaped to hold a folded IOL. The IOL insertion apparatus further includes a deployment system disposed within the handpiece body. The deployment system may include a deployment carriage movable between a first position and a second position within the handpiece body. The deployment carriage may include a biasing element that biases the deployment carriage in a distal direction toward the distal tip. The deployment system may further include a deployment trigger that prevents distal movement of the deployment carriage unless pressed and a deployment plunger having a proximal end secured to the deployment carriage and a distal end to engage the folded IOL.