Intraocular Lens Injector Tube Protrusions for Accurate Folding

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Solution Overview

Problem

The presence of left and right corners at the upper side of the inner wall of the tube in intraocular lens injectors affects the accuracy of folding the intraocular lens, leading to potential misfolding or failure during the injection process.

Innovation Solution

The inner wall of the tube in the intraocular lens injector is designed with protrusions at both left and right corners to prevent the optical and support portions from entering these corners, ensuring accurate folding by creating a space for the support portions to be accommodated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a three-piece intraocular lens insertion instrument is used, then the lens can be compressed and inserted through a small incision, but the instrument has large outer dimensions making it difficult to operate in the confined ocular space

Engineering Contradiction:
Improveinsertion hole sizeVSAvoidoperability in ocular space
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The first holder is inserted into the second holder, and the second holder is inserted into the third holder, creating a nested configuration. This nesting allows the instrument to have a compact outer profile when not in use while maintaining the full functional length for insertion through small incisions, thereby improving operability in confined ocular spaces without sacrificing insertion capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The insertion instrument is divided into three separate holders (first, second, and third holders) that can be independently manipulated and then assembled in sequence. This segmentation allows each component to be optimized for specific functions while the overall assembled structure maintains compact dimensions for easy handling in the surgical field

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the outer dimensions of the insertion instrument are reduced for easier operation, then operability in ocular space improves, but the ability to compress and insert the lens through small incisions is compromised

Engineering Contradiction:
Improveoperability in ocular spaceVSAvoidinsertion hole size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The instrument employs a dynamic nested structure where the holders can be inserted and removed from each other. During storage or non-use, the holders are nested to present a compact outer profile for easy manipulation. During surgery, the holders are extended sequentially to achieve the full insertion length required for compressing and inserting the lens through small incisions, thus dynamically adapting to different operational requirements

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If the lens is compressed for insertion through small incisions, then the incision size can be minimized, but the lens shape must be significantly altered from its final implanted form

Engineering Contradiction:
Improveincision sizeVSAvoidlens shape
Core Design Contradiction:
Volume of moving objectVSShape

Solution Approach 1:

The lens is pre-compressed into a compact configuration within the holders before insertion. The holders are designed to maintain this compressed state during transport and positioning, then release the compression only at the moment of insertion into the eye. This preliminary compression allows the lens to be prepared in advance for small incision insertion while ensuring the shape transformation occurs only when needed, minimizing the duration the lens is in a non-optimal shape

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4212128B1An intraocular lens injector and a method for designing an intraocular lens injector
Publication Date: 2026.04.29 HOYA MEDICAL SINGAPORE PTE LTD
  • EP4212128B1 patent drawingFigure 1(a)~1(d)
  • EP4212128B1 patent drawingFigure 2
  • EP4212128B1 patent drawingFigure 3

AI summary

There is provided an intraocular lens injector 1 that advances an intraocular lens 4 including an optical portion 41 with an optical function and support portions 42a and 42b that extend from the optical portion 41 through a tube while folding the lens, and emits the lens from a nozzle, wherein protrusions 15 are located at both the left and right corners at an upper side of an inner wall 30 of the tube, in a cross-sectional view perpendicular to an advancement direction of the intraocular lens 4, so that the protrusions 15 prevent the optical portion 41 and the support portions 42a, 42b from entering both the left and right corners, when the intraocular lens 4 is folded while advancing. Its related art is also provided.