Ion-Based Airflow Measurement for Data Center Cooling

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Solution Overview

Problem

Existing data center cooling systems struggle to accurately analyze airflow, leading to over-design and inefficiency due to factors like missing or misplaced floor panels and air conditioning unit degradation, which affect cooling performance.

Innovation Solution

An airflow monitor system using an ion generator and detectors to measure airflow speed by calculating the time it takes for ions to travel between the generator and detector, with a controller adjusting fan speeds based on the measured airflow to optimize cooling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional airflow measurement methods are used, then the system can provide basic cooling monitoring, but the measurement precision is insufficient leading to inaccurate airflow analysis

Engineering Contradiction:
Improveairflow measurement accuracyVSAvoidcooling performance prediction reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces traditional mechanical airflow measurement devices (such as anemometers, flow hoods, or pressure differential sensors) with an optical measurement system. The system uses a light source to emit light through the airflow path and photodetectors to detect light absorption or scattering changes, thereby determining airflow rate, velocity, and direction without mechanical contact. This substitution enables non-intrusive, high-precision measurements that do not disrupt the airflow being measured.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces light as an intermediary medium to measure airflow characteristics. Instead of directly measuring airflow with physical sensors that may interfere with flow patterns, the system uses light propagation through the air as a mediator. The light interacts with the air molecules and particles in the airflow path, and changes in light transmission, absorption, or scattering are detected to infer airflow parameters, providing indirect but accurate measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If existing airflow analysis tools are used, then the system can estimate cooling requirements, but the tools fail to account for real-life installation variations affecting cooling performance

Engineering Contradiction:
Improveaccounting for installation variationsVSAvoidactual cooling performance data
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where the optical airflow measurement system continuously monitors actual airflow conditions in the data center environment and provides real-time data to the cooling management system. This feedback loop enables the system to detect deviations from ideal airflow patterns caused by installation variations such as misplaced floor panels, blocked airflow paths, or equipment placement issues, and adjust cooling operations accordingly to maintain optimal performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent enables preliminary detection and identification of airflow obstructions or deviations before they significantly impact cooling performance. By continuously monitoring airflow characteristics using optical sensors, the system can detect issues such as blocked return air paths, misplaced equipment, or improper floor panel installation early in the operational sequence, allowing for corrective actions to be taken before energy efficiency deteriorates or cooling performance degrades.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate airflow measurement and control, reducing fan power consumption and improving cooling efficiency by directly measuring air movement without disrupting airflow, and is more sensitive than existing methods.

Implementation Method 1

an ion generator positioned in the controlled space and configured to produce ions

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

a first ion detector positioned in the controlled space and spaced from the ion generator, the first ion detector being configured to detect ions produced by the ion generator

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS10060778B2Analysis of airflow using ionization
Publication Date: 2018.08.28 SCHNEIDER ELECTRIC IT CORP
  • US10060778B2 patent drawing
  • US10060778B2 patent drawing
  • US10060778B2 patent drawing

AI summary

The present disclosure is directed to systems and methods for measuring airflow. In one example, an airflow monitor includes an ion generator positioned in a controlled space, an ion detector positioned in the controlled space and spaced from the ion generator, and a controller configured to receive a signal from the ion detector, to measure a time between emission of ions from the ion generator and detection of ions at the ion detector, and to calculate a speed of airflow between the ion generator and the ion detector based on the measured time.