Ion Current Detection in Engine Ignition Coils

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Solution Overview

Problem

Conventional combustion state detection apparatuses for internal combustion engines struggle to accurately detect abnormal combustion due to the inability to detect ion current during the period immediately before and after ignition, as the spark discharge and negative voltage applied to the ignition plug prevent accurate ion current measurement.

Innovation Solution

The apparatus includes an ignition coil with a primary and secondary winding, an ignition plug, a switching element, and control means to manage the spark discharge, allowing for the detection of ion currents generated during combustion and determining abnormal combustion by comparing crank angles where the ion current exceeds a predetermined value, with the spark discharge being ended at a predetermined timing to minimize the period of negative voltage application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the spark discharge is maintained for normal combustion, then the air-fuel mixture is properly ignited, but the ion current cannot be detected during the spark discharge period

Engineering Contradiction:
Improvecombustion reliabilityVSAvoidion current detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The control unit ends the spark discharge at a predetermined timing while the spark discharge is in progress, before the ion current detection period begins. This preliminary action of terminating the spark discharge ensures that the negative voltage application is minimized, allowing the ion current to be detected with high accuracy during the subsequent detection period without interference from the spark discharge.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If the ion current detection period includes the spark discharge period, then continuous monitoring is achieved, but the ion current detection accuracy decreases

Engineering Contradiction:
Improvedetection coverage periodVSAvoidion current detection accuracy
Core Design Contradiction:
Duration of action of moving objectVSMeasurement precision

Solution Approach 1:

The detection period is segmented into distinct phases: a spark discharge period where the ignition plug generates spark, and an ion current detection period where the control unit measures ion current. By dividing the monitoring timeline into these separate segments with the spark discharge ended at predetermined timing, the system achieves both continuous monitoring coverage and high detection accuracy in the ion current period.

Inventive Principle:
Principle #1Segmentation

3Power

If the negative voltage application duration is extended, then the spark discharge effectiveness is maintained, but the ion current detection period is reduced

Engineering Contradiction:
Improvespark discharge effectivenessVSAvoidion current detection time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The system employs periodic action by ending the spark discharge at a predetermined timing while the spark discharge is in progress, creating a cyclic pattern of spark generation followed by ion current detection. This periodic alternation between spark discharge phase and detection phase ensures that the negative voltage application is minimized, maximizing the ion current detection time while maintaining effective spark discharge during its active period.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-accuracy detection of abnormal combustion, reducing the duration of undetectable ion current periods and improving engine efficiency, thereby addressing issues related to engine durability and environmental impact.

Implementation Method 1

an ignition coil that has a primary winding and a secondary winding, and generates a high voltage in the secondary winding when a primary current flowing through the primary winding is shut off

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an ignition plug that is connected to the secondary winding, and generates a spark discharge for firing an air-fuel mixture in a combustion chamber

Methodology Applied
Scientific EffectSpark discharge: Electric Spark

Implementation Method 3

ion current detection means for detecting, as an ion current, ions generated in combustion of the air-fuel mixture by the spark discharge

Methodology Applied
Scientific EffectIon generation: Ionisation

Data Source

PatentUS7789595B2Combustion state detection apparatus for internal combustion engine
Publication Date: 2010.09.07 MITSUBISHI ELECTRIC MOBILITY CORP
  • US7789595B2 patent drawing
  • US7789595B2 patent drawing
  • US7789595B2 patent drawing

AI summary

Disclosed is a combustion state detection apparatus for an internal combustion engine, which is capable of detecting abnormal combustion with high accuracy. The combustion state detection apparatus for an internal combustion engine includes: a variety of sensors; an ignition coil; an ignition plug; a transistor; a switching control unit; an ion current detection unit; and abnormal combustion detection units for determining that abnormal combustion has occurred in a case where a crank angle at a point of time when the ion current exceeds a predetermined current value or when the ion current that exceeds the predetermined current value reaches a peak value thereof is on a spark-advance side compared with a crank angle for determining abnormal combustion. The switching control unit ends the spark discharge at a predetermined timing while the spark discharge is in progress after the primary current is shut off and the spark discharge is generated.