Ion-Modified Microwave Dielectric Ceramic for Lower τf Stability

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Solution Overview

Problem

The rutile Zn0.15Nb0.3Ti0.55O2 ceramic system exhibits high τf value, making it challenging to adjust microwave dielectric properties effectively while maintaining high Q×f value, which is crucial for 5G communication systems.

Innovation Solution

An ion-modified microwave dielectric ceramic with a chemical formula of Zn0.15Nb0.3[Ti1-x(W1/3Zr1/2)x]0.55O2 is developed, incorporating specific ratios of zinc oxide, titanium dioxide, niobium oxide, tungsten oxide, and zirconium dioxide, and a preparation method involving ball milling and compression molding to achieve optimal sintering temperatures and properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rutile Zn0.15Nb0.3Ti0.55O2 ceramic system is used, then high Q×f value is achieved, but τf value becomes too large

Engineering Contradiction:
Improvequality factor Q×fVSAvoidtemperature coefficient τf
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by substituting Ti4+ ions with (W1/3Zr1/2)4+ composite ions at specific concentrations (x=0.01 to 0.03). This changes the chemical composition parameters of the ceramic system, which in turn modifies the temperature coefficient τf from 346.0 ppm/°C to 243.8 ppm/°C at sintering temperature 1100°C, while maintaining the high Q×f value of 14381 GHz

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating a composite ion system (W1/3Zr1/2)4+ that combines tungsten and zirconium elements. This composite ion substitution into the rutile structure enables simultaneous optimization of multiple properties: the Q×f value reaches 14381 GHz while τf is reduced to 243.8 ppm/°C, achieving a balance between quality factor and temperature stability that neither pure TiO2 nor simple single-element substitution could achieve alone

Inventive Principle:
Principle #40Composite materials

2Reliability

If a system with opposite τf value is introduced to adjust microwave dielectric properties, then comprehensive properties are improved, but the introduced modifier reacts with main crystal phase

Engineering Contradiction:
Improvecomprehensive microwave dielectric propertiesVSAvoidcrystal phase stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by performing localized substitution of Ti4+ ions with (W1/3Zr1/2)4+ composite ions at specific lattice positions within the rutile structure. The substitution is controlled to occur at concentration x=0.01 to 0.03, creating local compositional variations that adjust τf without disrupting the overall crystal phase stability. This localized modification approach allows precise control of microwave dielectric properties while avoiding complete phase transformation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses parameter changes by carefully controlling the substitution concentration parameter x and the sintering temperature parameter (1050°C to 1150°C, optimally 1100°C). These parameter adjustments enable the introduction of (W1/3Zr1/2)4+ composite ions to modify τf from 346.0 to 243.8 ppm/°C while maintaining the rutile crystal phase structure and high Q×f value of 14381 GHz, avoiding harmful reactions that would occur at higher substitution levels or temperatures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ion-modified ceramic maintains high Q×f value while reducing τf value, enhancing temperature stability and process stability, making it suitable for electronic and communication components.

Implementation Method 1

a small amount of Ti4+ ions in the rutile Zn0.15Nb0.3Ti0.55O2 ceramic system are substituted by (W1/3Zr1/2)4+ composite ions

Methodology Applied
Scientific EffectIon substitution: Dopants

Implementation Method 2

a sintering temperature of the ion-modified microwave dielectric ceramic is in a range of 1,050 degrees Celsius (° C.) to 1,150° C.

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS11987532B1Ion-modified microwave dielectric ceramic and preparation method thereof, and microwave component
Publication Date: 2024.05.21 HUZHOU CERAMIC CHIP ELECTRONIC TECH CO LTD
  • US11987532B1 patent drawing
  • US11987532B1 patent drawing

AI summary

An ion-modified microwave dielectric ceramic is provided and a chemical formula thereof is Zn0.15Nb0.3[Ti1-x(W1/3Zr1/2)x]0.55O2. In the chemical formula, x is in a range of 0.01 to 0.03. The ion-modified microwave dielectric ceramic includes the following components in parts by weight: 12.58-12.67 parts of ZnO, 41.11-41.39 parts of TiO2, 43.93-45.14 parts of Nb2O5, 0.44-1.31 parts of WO3, and 0.35-1.05 parts of ZrO2. A preparation method of the ion-modified microwave dielectric ceramic can be applied to different industrial requirements, such as electronic components, communication equipment, and microwave components; and the obtained ion-modified microwave dielectric ceramic expands a practical value of a Zn0.15Nb0.3Ti0.55O2 series microwave dielectric ceramic in electronic ceramic manufacturing.