Ion Removal Kit Electro-Deionization Filter Unit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing water systems face issues with ionic substances like calcium and magnesium ions in tap water, leading to pipe damage, reduced durability, and skin irritation, and require replacement of entire piping or water-heating devices for effective removal.

Innovation Solution

An ion removal kit that includes a filter unit for electro-deionization, connected to a kit case with a controller to control the filtration process, allowing for the removal of ionic substances without replacing existing piping or equipment, and can be integrated into water-heating devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a water softening device is installed to remove ionic substances, then the durability of piping and heat exchangers is improved, but the device complexity and installation cost increase due to requiring replacement of entire piping or water-heating devices

Engineering Contradiction:
Improvedurability of pipingVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The water softening function is segmented from the main water-heating device into a separate, modular filter unit. This filter unit can be independently installed in the piping system without replacing the entire water-heating device, thus improving durability while reducing installation complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A separate filter unit acts as an intermediary component between the water source and the water-heating device. This intermediary handles the ion removal function, allowing the main device to remain unchanged while still achieving the durability benefits of softened water

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If electro-deionization is used to remove ionic substances, then the purity of water is improved, but the energy consumption increases

Engineering Contradiction:
Improvepurity of waterVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The electro-deionization process operates periodically with alternating current that reverses direction, allowing ions to be removed during charging phases and electrodes to be regenerated during discharging phases. This periodic operation maintains high water purity while reducing overall energy consumption compared to continuous direct current operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the electrical parameter (current direction) periodically to achieve both ion removal and electrode regeneration. By varying the electrical parameters in a cyclic manner, the system maintains purification effectiveness while improving energy efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective removal of ionic substances, preventing pipe damage and skin irritation, and allows for easy installation without replacing existing infrastructure, providing soft water for consumption sites.

Implementation Method 1

removes at least a part of ionic substances contained in the received raw water by electro-deionization

Methodology Applied
Scientific EffectElectro-deionization: Electrolysis

Data Source

PatentUS20220009802A1Ion removal kit
Publication Date: 2022.01.13 KYUNGDONG NAVIEN CO LTD
  • US20220009802A1 patent drawing
  • US20220009802A1 patent drawing
  • US20220009802A1 patent drawing

AI summary

An ion removal kit according to the present invention comprises: a kit case; a filter unit, which is provided inside the kit case, receives raw water from a main flow path for supplying the raw water to a water-requiring place so as to remove, through electrodeionization, at least some of ionic substances included in the received raw water, thereby discharging soft water containing less ionic substances than raw water; a filter flow path which is provided inside the kit case; and a control part which is provided inside the kit case and which controls the filter unit.