Ion Source Adjustment Tool for Cyclotron Positioning

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Solution Overview

Problem

Traditional ion source positioning and adjustment in cyclotrons is time-consuming and lacks precision, requiring multiple iterations and lengthy vacuum pumping cycles, which increases radiation exposure and service time due to the need for accurate slit opening alignment.

Innovation Solution

An ion source adjustment tool comprising a top plate, middle plate, and bottom plate with a worm gear assembly and adjustment members allows for precise lateral and longitudinal positioning of the ion source tube, enabling remote and continuous adjustment under high vacuum conditions, reducing the need for repeated vacuum pumping and radiation exposure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional ion source positioning method is used, then the ion source can be positioned, but the service time is very long and multiple iterations are required

Engineering Contradiction:
Improvepositioning precisionVSAvoidservice time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

A laser alignment tool is introduced as an intermediary device to provide real-time visual feedback on ion source tube positioning. The tool includes a laser source that projects alignment marks onto the ion source tube, allowing operators to see precise positioning information without repeatedly pumping down the vacuum chamber. This intermediary measurement system eliminates the time-consuming iterative process of pump-measure-adjust-repeat while maintaining high positioning precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The traditional mechanical trial-and-error positioning method is replaced with an optical measurement system. Instead of mechanically adjusting the ion source tube and waiting for vacuum pump-down to measure output, the patent uses a laser-based optical system to provide real-time visual alignment feedback. This substitution of mechanical measurement with optical measurement dramatically reduces service time while preserving positioning accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional ion source positioning method is used, then the slit opening can be aligned, but radiation exposure increases due to repeated vacuum pumping

Engineering Contradiction:
Improvealignment accuracyVSAvoidradiation exposure
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The laser alignment tool serves as an intermediary that enables alignment verification without requiring vacuum pump-down. By projecting laser alignment marks that are visible through the vacuum chamber viewport, the system provides real-time alignment feedback while the chamber remains under vacuum. This eliminates the need to open the chamber for repeated measurements, thereby reducing radiation exposure to service engineers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alignment information is copied from the laser projection system onto the ion source tube, creating a visual representation of the correct position. Instead of physically measuring ion output after pump-down, the laser creates a visual copy of the alignment reference that can be observed directly, allowing operators to achieve accurate alignment without exposing themselves to radiation from repeated chamber openings.

Inventive Principle:
Principle #26Copying

3Measurement precision

If traditional ion source positioning method is used, then positioning can be achieved, but highly skilled engineers are required

Engineering Contradiction:
Improvepositioning accuracyVSAvoidoperation difficulty
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The laser alignment tool acts as an intermediary that translates complex positioning requirements into simple visual cues. The laser projects alignment marks that clearly indicate the correct position and orientation of the ion source tube. This intermediary visual guidance system replaces the need for highly skilled engineers to perform complex manual alignment, making the process accessible to operators with basic training while maintaining high positioning accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The laser alignment tool uses visual light (effectively a form of electromagnetic radiation in the visible spectrum) to create bright, high-contrast alignment marks that are easily observable. The laser light provides clear visual feedback that simplifies the alignment process, transforming a complex skill-based task into a straightforward visual matching exercise where operators simply need to align the ion source tube with the visible laser marks.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces service time and radiation exposure by allowing precise and efficient adjustment of the ion source tube, enabling faster cyclotron operation and maintenance without requiring highly skilled engineers.

Implementation Method 1

The middle plate is coupled to the bottom plate by a worm gear assembly for causing the middle plate to move in a second direction with respect to the bottom plate

Methodology Applied
Scientific EffectWorm gear mechanism: Worm Drive

Implementation Method 2

the top plate is coupled to the middle plate by at least one adjustment member for causing the top plate to move in a first direction, wherein the at least one adjustment member positions the top plate in a predetermined position with respect to the middle plate

Methodology Applied
Scientific EffectMechanical adjustment: Mechanical Advantage

Data Source

PatentUS7786442B2Method and apparatus for ion source positioning and adjustment
Publication Date: 2010.08.31 GE PRECISION HEALTHCARE LLC
  • US7786442B2 patent drawing
  • US7786442B2 patent drawing
  • US7786442B2 patent drawing

AI summary

The invention is directed to a method and apparatus for ion source positioning and adjustment. According to one embodiment, the invention relates to an apparatus for ion source positioning and adjustment. The apparatus comprises a bottom plate, a middle plate and a top plate, wherein the top plate is coupled to the middle plate by at least one adjustment member for causing the top plate to move in a first direction, wherein the at least one adjustment member positions the top plate in a predetermined position with respect to the middle plate; and the middle plate is coupled to the bottom plate by a worm gear assembly for causing the middle plate to move in a second direction with respect to the bottom plate.