Ion Chromatograph Backward Flow Suppression

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Solution Overview

Problem

In ion chromatography, low dialysis efficiency of the ion suppressor results in high electrical conductance of the eluent, leading to increased chromatogram background and degraded sample analysis accuracy.

Innovation Solution

The ion chromatograph incorporates a three-way valve and an ion suppressor with an eluent flow path and anode/cathode-side flow paths for electrolysis-based ion exchange, along with a backward flow suppression mechanism using pipes with varying diameters to prevent electrode liquid backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dialysis efficiency of the ion suppressor is low, then the structure is simpler, but the electrical conductance of the eluent is not sufficiently reduced, increasing chromatogram background and degrading analysis accuracy

Engineering Contradiction:
Improvesample analysis accuracyVSAvoidion suppressor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ion suppressor is segmented into multiple compartments separated by ion-exchange membranes, creating distinct flow paths for electrode liquid and eluent. This segmentation enables more efficient ion exchange and dialysis, reducing eluent conductance and improving chromatogram background without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the ion suppressor have specialized functions: some areas focus on ion exchange, others on fluid separation, and specific zones optimize electrode liquid flow. This local optimization of functional properties enhances overall dialysis efficiency while maintaining manageable structural complexity

Inventive Principle:
Principle #3Local quality

2Productivity

If electrode liquid flows backward in the cathode-side flow path, then the device structure is simpler, but the dialysis efficiency of the ion suppressor is reduced

Engineering Contradiction:
Improvedialysis efficiencyVSAvoidflow path control mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A one-way valve is introduced as an intermediary component in the cathode-side flow path to prevent backward flow of electrode liquid. This simple mechanical intermediary maintains dialysis efficiency by ensuring unidirectional flow without adding complex control systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flow path design utilizes the pressure differential and flow direction inherent in the electrolysis process to naturally prevent backflow. The system self-regulates the flow direction through its structural design, eliminating the need for complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the dialysis efficiency of the ion suppressor, reducing the electrical conductance of the eluent and improving the accuracy of sample analysis by stabilizing the chromatogram background.

Implementation Method 1

performs ion exchange by electrolysis between an eluent that passes through the eluent flow path and an electrode liquid that passes through the anode-side flow path and the cathode-side flow path

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12306153B2Ion chromatograph
Publication Date: 2025.05.20 SHIMADZU CORP
  • US12306153B2 patent drawing
  • US12306153B2 patent drawing
  • US12306153B2 patent drawing

AI summary

In an ion chromatograph, a sample that is included in an eluent and is to be measured is separated into ion species components by a separation column. An electrode liquid to be introduced into an input port is branched by a three-way valve and is discharged from each of a first output port and a second output port. An eluent from the separation column passes through an eluent flow path of an ion suppressor. An electrode liquid from the first and second output ports passes through each of an anode-side flow path and a cathode-side flow path of the ion suppressor. Ion exchange is performed by electrolysis between an eluent that passes through the eluent flow path and an electrode liquid that passes through the anode-side flow path and the cathode-side flow path, and a sample that passes through the eluent flow path and is separated by the separation column is detected by a detector. A backward flow of an electrode liquid in the cathode-side flow path is suppressed by a backward flow suppression mechanism.