Gridded-Ion Thruster Perveance Testing for Grid Erosion Control

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Solution Overview

Problem

Existing methods for testing gridded ion thrusters aboard spacecraft are insufficient for accurately characterizing wear and aging due to the lack of representative environmental conditions on Earth, particularly affecting the acceleration grid's erosion and lifespan.

Innovation Solution

A perveance test method that adjusts electrical power supply to predetermined thrust operating points, varying positive electrical voltage while monitoring the acceleration grid current to identify minimal erosion states, allowing for in-space thruster management and optimization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Earth-based tests are conducted to characterize thruster wear and aging, then testing can be performed, but the measurement accuracy is insufficient due to non-representative environmental conditions

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidenvironmental representativeness
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent performs in-space tests that replicate the actual operational environment of the thruster during spacecraft missions. By conducting measurements in the real space environment rather than attempting to copy it on Earth, the patent achieves accurate characterization of wear and aging phenomena under genuine operational conditions.

Inventive Principle:
Principle #26Copying

2Force

If the acceleration grid is operated at higher voltages to increase thrust, then thrust force is improved, but erosion of the acceleration grid increases

Engineering Contradiction:
Improvethrust forceVSAvoidacceleration grid lifespan
Core Design Contradiction:
ForceVSDuration of action of stationary object

Solution Approach 1:

The patent systematically varies electrical parameters (voltages applied to grids, power supply levels) during in-space tests to identify optimal operating points. By changing these parameters and monitoring erosion effects, the patent determines the voltage and power settings that maximize thrust while minimizing acceleration grid erosion, enabling extended operational lifespan.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements monitoring of acceleration grid current and other parameters during operation to provide feedback on erosion state. This feedback information allows for adjustment of operating parameters to maintain optimal balance between thrust production and grid preservation throughout the thruster's mission.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If in-space testing is conducted to accurately characterize wear and aging, then measurement accuracy is improved, but disruption of thrust production may occur

Engineering Contradiction:
Improvecharacterization accuracyVSAvoidthrust production continuity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent performs characterization tests during specific periods of the spacecraft mission when thrust requirements allow for temporary adjustments. By scheduling measurements during appropriate mission phases and using periodic testing approaches, the patent obtains accurate wear and aging data while minimizing impact on overall thrust production and mission objectives.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate, in-space thruster characterization and optimization, reducing erosion and extending lifespan by identifying optimal operating points without disrupting thrust production, providing superior accuracy over Earth-based tests.

Implementation Method 1

a power supply unit, commonly referred to as a PPU for 'Power Processing Unit', is also on board the spacecraft and arranged to, during thruster operation, simultaneously provide at least one positive electrical voltage to the screen grid and one negative electrical voltage to the acceleration grid

Methodology Applied
Scientific EffectElectrical acceleration: Electric Field

Implementation Method 2

positive ions produced in the plasma chamber pass through the screen grid and then the acceleration grid

Methodology Applied
Scientific EffectPlasma ionization: Plasma

Data Source

PatentEP4558728B1In-flight testing of a gridded-ion thruster
Publication Date: 2025.12.24 AIRBUS DEFENCE & SPACE SAS
  • EP4558728B1 patent drawingFigure 1a
  • EP4558728B1 patent drawingFigure 1b
  • EP4558728B1 patent drawingFigure 2a

AI summary

A method of testing a gridded-ion thruster (2) is performed on board a spacecraft (100) while the spacecraft is in thrust in extraterrestrial space. The test method is a perveance-type test which makes it possible to update a thrust operating point of the thruster and to monitor an ageing of said thruster, in particular an aging by erosion of an acceleration grid (25) disposed at the plasma chamber outlet (20).