Ion Transport Material for Electrolyte Membranes

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Solution Overview

Problem

Ion exchange membrane materials for fuel cells and redox flow batteries face challenges in preventing electrolyte crossover, maintaining chemical resistance, enhancing mechanical properties, and controlling swelling, while ensuring excellent proton conductivity.

Innovation Solution

A copolymer with specific units and inorganic particles dispersed within, forming an electrolyte membrane that combines strong mechanical properties, reduced swelling, and improved ion conductivity through uniform particle dispersion and phase separation characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ion exchange membrane materials are used to prevent electrolyte crossover, then electrolyte crossover prevention is improved, but mechanical properties deteriorate

Engineering Contradiction:
Improveelectrolyte crossover preventionVSAvoidmechanical properties
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite structure consisting of a fluorinated polymer backbone with sulfonate groups and inorganic particles (such as silica or metal oxides) dispersed within the polymer matrix. This composite material combines the ion exchange capability of the polymer with the mechanical reinforcement and swelling control provided by the inorganic particles, thereby simultaneously improving electrolyte crossover prevention and mechanical properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces inorganic particles at specific locations within the polymer matrix to create regions with enhanced mechanical strength and controlled swelling behavior. The inorganic particles are dispersed throughout the polymer structure to provide localized reinforcement without compromising the overall ion conductivity and electrolyte crossover prevention capabilities of the membrane.

Inventive Principle:
Principle #3Local quality

2Reliability

If ion exchange membrane materials are used to prevent electrolyte crossover, then electrolyte crossover prevention is improved, but chemical resistance deteriorates

Engineering Contradiction:
Improveelectrolyte crossover preventionVSAvoidchemical resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The fluorinated polymer backbone provides inherent chemical resistance due to the stability of carbon-fluorine bonds, while the inorganic particles contribute additional chemical stability. This composite structure maintains chemical resistance while achieving effective electrolyte crossover prevention through the sulfonate groups and controlled pore structure.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical composition by introducing fluorine atoms into the polymer backbone, which changes the chemical properties to enhance both chemical resistance and electrolyte crossover prevention. The fluorinated structure reduces the affinity of the membrane for organic electrolytes while maintaining proton conductivity through the sulfonate groups.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If ion exchange membrane materials are used to prevent electrolyte crossover, then electrolyte crossover prevention is improved, but swelling ratio increases

Engineering Contradiction:
Improveelectrolyte crossover preventionVSAvoidswelling ratio
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The inorganic particles (such as silica or metal oxides) dispersed in the polymer matrix act as swelling agents that control and reduce the overall swelling ratio of the membrane. These particles create a rigid framework within the polymer structure that limits excessive expansion when the membrane absorbs water or electrolyte, thereby maintaining volume stability while preventing electrolyte crossover.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The inorganic particles are distributed throughout the polymer matrix to create localized regions with controlled swelling behavior. This local reinforcement prevents uniform swelling across the entire membrane, thereby reducing the overall swelling ratio while maintaining effective electrolyte crossover prevention through the sulfonate groups and controlled pore structure.

Inventive Principle:
Principle #3Local quality

4Reliability

If ion exchange membrane materials are used to ensure proton conductivity, then ion conductivity is improved, but mechanical properties deteriorate

Engineering Contradiction:
Improveion conductivityVSAvoidmechanical properties
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs a composite structure where the fluorinated polymer backbone with sulfonate groups provides excellent ion conductivity, while the dispersed inorganic particles provide mechanical reinforcement. The inorganic particles form a rigid network within the polymer matrix, enhancing tensile strength and dimensional stability without blocking the ion transport pathways created by the sulfonate groups.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The inorganic particles are strategically distributed within the polymer matrix to provide localized mechanical reinforcement in regions where structural integrity is critical, while leaving the ion transport channels formed by the sulfonate groups open and unobstructed. This local quality enhancement maintains high ion conductivity while improving overall mechanical properties.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte membrane exhibits enhanced mechanical strength, reduced solvent-induced swelling, effective electrolyte crossover prevention, and improved ion conductivity, with a simple manufacturing method that uniformly disperses inorganic particles across the polymer matrix.

Implementation Method 1

inorganic particles dispersed in the copolymer

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

ion transport material

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 3

prevention of the cross over of an electrolyte

Methodology Applied
Scientific EffectPhysical Containment: Physical Containment

Implementation Method 4

excellent proton conductivity

Methodology Applied
Scientific EffectIon Conduction: Conduction (electrical)

Data Source

PatentUS10439245B2Ion transport material, electrolyte membrane comprising same, and method for producing same
Publication Date: 2019.10.08 LG CHEM LTD
  • US10439245B2 patent drawing
  • US10439245B2 patent drawing
  • US10439245B2 patent drawing

AI summary

The present application relates to an ion transport material, an electrolyte membrane including the same, and a method for manufacturing the same, and more specifically, provides an ion transport material in which inorganic particles are dispersed in a sulfonate group-containing partially fluorine-based polymer, an electrolyte membrane including the same, and a method for manufacturing the same.