Ionic Compound Coating for OLED Thermal Stability

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Solution Overview

Problem

Current organic light emitting devices face challenges with materials that lack thermal stability, efficient charge transfer, chemical stability, and interface properties, leading to issues with high current handling, low voltage driving, and short device lifetime.

Innovation Solution

An ionic compound with a specific anion and cation structure is used in a coating composition, which forms a film through heat or light treatment, providing improved thermal stability and solubility, enabling low driving voltage, high light emission efficiency, and extended device lifetime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional organic materials (e.g., NPB) are used as hole transfer layer materials, then the device can be manufactured with current materials, but the glass transition temperature is 100°C or lower, making it difficult to use in high current devices

Engineering Contradiction:
Improveglass transition temperatureVSAvoidthermal stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent uses a composite material system consisting of an ionic liquid and an organic compound. The ionic liquid component provides high thermal stability with a glass transition temperature of 150°C or higher, while the organic compound contributes to charge transport properties. This composite approach resolves the contradiction by combining materials with complementary properties to achieve both high temperature resistance and reliable charge transfer.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If PEDOT:PSS is used as hole transfer material in solution coating method, then the device can be manufactured using solution process, but the LUMO energy level is lower than that of light emitting layer materials, causing efficiency and lifetime problems

Engineering Contradiction:
Improvesolution coating capabilityVSAvoidenergy level matching
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the energy level parameters of the hole transfer layer by selecting specific ionic liquids and organic compounds with appropriate HOMO and LUMO energy levels. The ionic liquid is selected to have a HOMO level higher than the light emitting layer (by 0.1-0.5 eV) and LUMO level lower than the light emitting layer (by 0.1-0.5 eV), optimizing charge transfer while maintaining solution processability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If materials are used that do not have proper thermal stability, then the device can be manufactured with available materials, but the device cannot handle high current due to joule heating

Engineering Contradiction:
Improvecurrent handling capabilityVSAvoidthermal stability
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent changes the thermal parameter (glass transition temperature) to 150°C or higher by selecting specific ionic liquids with high thermal stability. This allows the device to withstand joule heating from high current operation while maintaining material integrity and device performance.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If materials with improper band gap and HOMO/LUMO energy levels are used, then the device can be manufactured with simple materials, but holes and electrons cannot be smoothly transferred to the light emitting layer

Engineering Contradiction:
Improvecharge transfer efficiencyVSAvoidmaterial selection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent systematically adjusts the energy level parameters (HOMO and LUMO levels) of the ionic liquid and organic compound to achieve optimal charge transfer. The HOMO level is set 0.1-0.5 eV higher than the light emitting layer, and the LUMO level is set 0.1-0.5 eV lower, creating favorable energy gradients for efficient hole and electron injection while maintaining manageable material complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ionic compound enhances the reproducibility and stability of organic light emitting devices by forming a durable film that maintains properties under solvent exposure and interlayer material migration prevention, resulting in improved performance and longevity.

Implementation Method 1

which forms a film through heat or light treatment

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

which forms a film through heat or light treatment

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS11765921B2Ionic compound, and coating composition and organic light-emitting device comprising same
Publication Date: 2023.09.19 LG CHEM LTD
  • US11765921B2 patent drawing
  • US11765921B2 patent drawing
  • US11765921B2 patent drawing

AI summary

The present disclosure relates to an ionic compound, and a coating composition and an organic light emitting device including the same.