Ionic Liquid Cathode for Humidity-Independent PEMFC Proton Transport

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Solution Overview

Problem

Polymer electrolyte membrane fuel cells (PEMFCs) face challenges with high material costs and performance gaps, particularly in proton transport efficiency under varying humidity conditions, leading to suboptimal performance in both dry and wet environments.

Innovation Solution

The introduction of a membrane electrode assembly (MEA) with a cathodic catalyst layer incorporating an ionic liquid, 1-methyl-2,3,4,6,7,8-hexahydro-1H-pyrimido[1,2-a]pyrimidin-9-ium 1,1,2,2,3,3,4,4-nonafluorobutane-1-sulfonate ([MTBD][C4F9SO3]), combined with carbon-supported platinum or platinum alloy catalyst particles, enhances proton transport and stability across different humidity levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional PEMFC catalyst layers are used, then the structure is simple and easy to manufacture, but proton transport capability deteriorates under varying humidity conditions

Engineering Contradiction:
Improveproton transport capabilityVSAvoidcatalyst layer composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses composite materials by combining ionic liquid ([MTBD][C4F9SO3]) with conventional catalyst particles (Pt or Pt alloy on carbon support) to create a hybrid catalyst layer. This composite structure provides both the simplicity of conventional layers and the enhanced proton transport capability of ionic liquids, resolving the contradiction between reliability and device complexity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical-chemical parameters of the catalyst layer by introducing ionic liquid, which has different properties from conventional materials. The ionic liquid's unique ionic conductivity and humidity-independent proton transport properties transform the catalyst layer's performance characteristics, improving reliability without excessive complexity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If sufficient water is provided to improve proton transport, then proton transport capability improves, but excessive water impairs performance

Engineering Contradiction:
Improveproton transport capabilityVSAvoidperformance impairment from excessive water
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The ionic liquid acts as an intermediary substance that facilitates proton transport without requiring large amounts of water. It mediates between the need for proton conduction and the harm caused by excessive water, providing a controlled proton transport pathway that avoids performance impairment

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ionic liquid changes the water dependency parameter of proton transport. Instead of requiring variable water content to maintain proton conductivity, the ionic liquid provides humidity-independent proton transport, eliminating the harmful effect of excessive water while maintaining reliable proton transport

Inventive Principle:
Principle #35Parameter changes

3Reliability

If ionic liquid is added to enhance proton transport, then performance at low and high humidity improves, but material cost increases

Engineering Contradiction:
Improveperformance under varying humidityVSAvoidmaterial cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The ionic liquid is applied locally within the catalyst layer rather than throughout the entire fuel cell system. This localized application concentrates the performance-enhancing effects where they are most needed (at the catalyst sites) while minimizing the quantity of expensive ionic liquid required, thus reducing overall material cost

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ionic liquid changes the performance parameter of the catalyst layer to achieve humidity-independent operation. This parameter change allows the system to maintain high performance across varying humidity conditions without requiring expensive additional components or systems, making the cost increase acceptable relative to the performance improvement

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MEA with the ionic liquid exhibits superior performance at both low and high relative humidity, improving proton diffusion resistance and maximum power density, thus addressing the performance gaps and material efficiency issues in PEMFCs.

Implementation Method 1

The MEA with the ionic liquid exhibits superior performance at both low and high relative humidity, improving proton diffusion resistance

Methodology Applied
Scientific EffectProton diffusion: Diffusion

Implementation Method 2

a polymer electrolyte membrane mediating protic communication between the anodic and cathodic catalyst layers

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS11189851B2Catalyst layer composition for improved performance of membrane assembly electrode with ionic liquid
Publication Date: 2021.11.30 TOYOTA JIDOSHA KK
  • US11189851B2 patent drawing
  • US11189851B2 patent drawing
  • US11189851B2 patent drawing

AI summary

A membrane electrode assembly for a polymer electrolyte membrane fuel cell includes an anodic catalyst layer, a cathodic catalyst layer, and a polymer electrolyte membrane mediating protic communication between the anodic and cathodic catalyst layers. The cathodic catalyst layer includes an ionic liquid, 1-methyl-2,3,4,6,7,8-hexahydro-1H-pyrimido[1,2-a]pyrimidin-9-ium 1,1,2,2,3,3,4,4,4-nonafluorobutane-1-sulfonate, in admixture with carbon-supported particles of platinum or a platinum alloy. The ionic liquid improves performance in both high moisture and low moisture operating conditions.