Ionic Liquid Cellulose Hydrolysis Conversion Method

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Solution Overview

Problem

Current chemical methods for hydrolyzing cellulose to produce water-soluble monosaccharides, disaccharides, and oligosaccharides face challenges with low yields and require extreme conditions, necessitating a more efficient and mild process.

Innovation Solution

The use of specific ionic liquids with asymmetric cations and strong acids in the presence of water to solvate and hydrolyze cellulose, allowing for the conversion of cellulose into water-soluble derivatives under relatively mild conditions, with the ionic liquid being capable of dissolving at least some cellulose and existing in a liquid state at temperatures below 150°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If dilute acid treatment at high temperatures and pressures is used to hydrolyze cellulose, then the hydrolysis reaction can proceed, but the reaction conditions become extreme and require high energy input

Engineering Contradiction:
Improvehydrolysis reaction rateVSAvoidreaction temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent changes the physical state parameter of the reaction system by introducing ionic liquid as a solvent medium. This parameter change allows the hydrolysis reaction to proceed at lower temperatures (below 150°C) compared to conventional high-temperature acid hydrolysis, while maintaining effective reaction rates through the unique solvation properties of the ionic liquid

Inventive Principle:
Principle #35Parameter changes

2Temperature

If concentrated acid pre-treatment is used to hydrolyze cellulose, then the reaction can proceed under lower temperature conditions, but the acid concentration must be raised to 70% through energy-intensive dewatering

Engineering Contradiction:
Improvereaction temperatureVSAvoidenergy for dewatering
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The ionic liquid acts as an intermediary substance that facilitates cellulose dissolution and hydrolysis without requiring concentrated acid conditions or energy-intensive dewatering steps. The ionic liquid medium enables the reaction to proceed efficiently at lower acid concentrations and temperatures, eliminating the need for high-energy dewatering operations

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional chemical hydrolysis methods are used, then the process can be implemented, but the conversion yield to sugars remains low

Engineering Contradiction:
Improveconversion yield to sugarsVSAvoidprocess consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs parameter changes by utilizing ionic liquid as a reaction medium, which fundamentally alters the solvation environment for cellulose hydrolysis. This parameter change leads to improved conversion yields to sugars by enhancing the accessibility of acid catalysts to cellulose bonds and stabilizing the hydrolysis intermediates in the ionic liquid medium

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves a rapid and high conversion of cellulose to water-soluble products, such as glucose and its oligomers, under mild conditions, enhancing the efficiency of the hydrolysis process and facilitating the production of biofuels.

Implementation Method 1

admixing cellulose with an ionic liquid capable of solvating or dissolving at least some of the cellulose

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

treating the resulting solvate or solution with an acid in the presence of water to produce water-soluble monosaccharide, disaccharide and oligosaccharide

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentEP2188314B1Conversion method
Publication Date: 2014.10.22 PETROLIAM NASIONAL BHD
  • EP2188314B1 patent drawing
  • EP2188314B1 patent drawing
  • EP2188314B1 patent drawing

AI summary

A process is described for the preparation of water-soluble cellulose hydrolysis products, which comprises admixing cellulose with an ionic liquid capable of solvating or dissolving at least some of the cellulose, said ionic liquid being a compound comprised solely of cations and anions and which exists in a liquid state at a temperature at or below 15O °C, the cations in said ionic liquid having the general formula (I), in which Z represents a nitrogen or phosphorus atom, R1 represents a methyl or ethyl group, each of R2 and R3, which may be the same or different, is selected from C4-3alkyl, optionally-substituted benzyl, optionally-substituted phenyl, and C5-7 cycloalkyl, and R4 represents C1-8 alkyl, optionally-substituted benzyl, optionally-substituted phenyl or C5-7cyclohexyl; in which the optional substituents on a benzyl or phenyl ring are one, two or three substituents selected from C1-4alkyl or alkoxy groups, halogen atoms and nitro groups; and treating the resulting solvate or solution with an acid in the presence of water, said acid having a pKa in water of less than 2 at 25°C.