Ionic Liquid Electrolyte for Safe Anode-Free Batteries

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Solution Overview

Problem

Lithium batteries using organic carbonates as electrolytes face safety issues due to flammability, leading to potential fires and explosions from overcharging or overheating, necessitating a safer alternative.

Innovation Solution

Development of electrolytes based on ionic liquids with organic nitrogen cations and charge-delocalized organic anions, combined with alkali or alkaline earth metal salts, which provide improved ionic conductivity, safety, and stability, including the use of polymers and additives like organic carbonates to enhance performance and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If organic carbonates are used as electrolytes in lithium batteries, then ionic conductivity and battery performance are improved, but safety deteriorates due to flammability leading to fires and explosions

Engineering Contradiction:
ImprovesafetyVSAvoidflammability
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using ionic liquids with specific cation-anion combinations (e.g., imidazolium, pyrrolidinium cations with BF4-, PF6-, TFSI- anions) instead of organic carbonates. This parameter change fundamentally alters the flammability characteristic while maintaining ionic conductivity through optimized salt concentration (0.5-5.0 M) and composition ratios.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining ionic liquids with electrolyte salts (LiPF6, LiBF4, LiTFSI, etc.) to form a new composite material that exhibits both the safety benefits of ionic liquids and the high ionic conductivity of salt-based electrolytes. The composite structure allows synergistic effects where the ionic liquid provides safety and the salt provides conductivity.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If ionic liquids are used as electrolytes, then safety is improved by preventing fires and explosions, but ionic conductivity may deteriorate compared to organic carbonates

Engineering Contradiction:
ImproveflammabilityVSAvoidionic conductivity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent optimizes ionic conductivity by carefully controlling the concentration of electrolyte salts (0.5-5.0 M range) and selecting specific ionic liquid compositions with appropriate cation-anion pairs. The parameter optimization ensures that the viscosity and ionic mobility are balanced to achieve conductivity levels sufficient for practical battery operation while maintaining the safety advantages of ionic liquids.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The composite electrolyte system combines the safety benefits of ionic liquids with the high conductivity of electrolyte salts. The ionic liquid component provides fire resistance and thermal stability, while the dissolved salt components (LiPF6, LiBF4, etc.) provide the necessary ionic conductivity for efficient charge and discharge performance.

Inventive Principle:
Principle #40Composite materials

3Duration of action of stationary object

If conventional electrolytes are used, then manufacturing simplicity is maintained, but battery life and stability deteriorate due to safety issues and degradation

Engineering Contradiction:
Improvebattery lifeVSAvoidelectrolyte complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent extends battery life by changing the electrolyte composition to ionic liquids which provide superior thermal stability and electrochemical stability. These parameter changes prevent decomposition and safety incidents that would otherwise limit battery lifespan, enabling longer operational duration and improved cycle life even though the electrolyte formulation becomes more complex.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ionic liquid electrolytes offer enhanced safety by preventing fires and explosions, maintaining high ionic conductivity, and extending battery life, with improved charging/discharging rates and stability at high temperatures, making them suitable for lithium metal and ion batteries.

Implementation Method 1

The electrolyte includes an ionic liquid and an electrolyte salt dispersed in the ionic liquid

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

a thermal gelation process is performed to form the anode-free rechargeable battery

Methodology Applied
Scientific EffectThermal gelation: Gel

Data Source

PatentUS20230096009A1Electrolyte, anode free rechargeable battery, method of forming anode-free rechargeable battery, battery, and method of forming battery
Publication Date: 2023.03.30 FACTORIAL INC
  • US20230096009A1 patent drawing
  • US20230096009A1 patent drawing
  • US20230096009A1 patent drawing

AI summary

An electrolyte includes an ionic liquid and an electrolyte salt dispersed in the ionic liquid. The ionic liquid includes organic nitrogen cations and charge-delocalized organic anions. The electrolyte salt is selected from alkali metal salt and/or alkaline earth metal salt.