Ionic Liquid Electrolyte for Gas Sensor Leakage

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Solution Overview

Problem

Existing electrochemical gas sensors face challenges with hygroscopic electrolytes, which absorb excessive water in high-humidity environments leading to leakage, and ionic liquids often exhibit high viscosities and gel formation when additives are incorporated, affecting sensitivity, response time, and robustness.

Innovation Solution

The use of an ionic liquid electrolyte with specific cations such as monoalkylammonium, dialkylammonium, or trialkylammonium cations, combined with anions like nitrate, tetrafluoroborate, and additives like metal phthalocyanines or alkali halides, absorbed in solid materials like silicates or glass fibers, to create a quasi-solid electrolyte system that maintains fluidity and enhances sensitivity and selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hygroscopic electrolytes are used to delay drying of the cell in dry environments, then the electrolyte can absorb water from the surround environment, but in high-humidity environments the electrolyte absorbs so much water that electrolyte leaks from the cell

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidelectrolyte leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using ionic liquids with specific cation-anion combinations (e.g., imidazolium with BF4- or PF6- anions) that have inherently low hygroscopicity, thereby preventing water absorption and electrolyte leakage in high-humidity environments while maintaining functional reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite ionic liquid systems combining specific cations (imidazolium, pyridinium, tetraalkylammonium) with particular anions (BF4-, PF6-, CF3SO3-) to create an electrolyte composition that achieves both low hygroscopicity and high ionic conductivity, resolving the contradiction between stability and leakage prevention

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If organic liquids with conducting salts are used as electrolytes to limit water absorption in high-humidity environments, then water absorption is limited, but at low humidity and/or high ambient temperatures vaporized solvent cannot be reabsorbed and is thus irrecoverably lost from the sensor cell

Engineering Contradiction:
Improvewater absorption limitationVSAvoidsolvent loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The patent transitions from organic liquid electrolytes to ionic liquid electrolytes, changing the physical state and chemical composition parameters. Ionic liquids have negligible vapor pressure due to their salt-like structure, eliminating solvent evaporation and irrecoverable loss while maintaining low water absorption characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces volatile organic solvents with non-volatile ionic liquids, effectively creating an indisposable electrolyte system that does not require replenishment due to evaporation losses, thereby eliminating the substance loss problem

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If ionic liquids are used as electrolytes to achieve low hygroscopicity and high ionic conductivity, then water absorption is reduced, but certain ionic liquids exhibit high viscosities and gel formation when additives are incorporated, affecting sensitivity and response time

Engineering Contradiction:
Improvewater absorption reductionVSAvoidelectrolyte fluidity
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent optimizes the molecular structure parameters of ionic liquids by selecting specific cation sizes and anion types (e.g., smaller imidazolium cations with BF4- or PF6- anions) that inherently exhibit lower viscosity and prevent gel formation, even when additives like metal phthalocyanines or alkali halides are incorporated, thereby maintaining both low water absorption and good fluidity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates optimized composite ionic liquid systems where specific cation-anion combinations are selected to work synergistically with additives, achieving a balance between low hygroscopicity, high ionic conductivity, and maintained fluidity without gel formation

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces water absorption, maintains electrolyte fluidity, and improves sensitivity and selectivity in gas detection, minimizing cross-sensitivity and allowing for compact sensor design.

Implementation Method 1

Ionic liquids are defined as liquid salts with a melting point below 100° C. The salt-like structure of certain ionic liquids results in the absence of a measurable vapor pressure. The properties of ionic liquids vary substantially and are dependent, for example, upon the type and the number of organic side chains present in the ionic liquid, as well as the anions and cations thereof.

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

The electrolytes described therein are hygroscopic (that is, they can absorb water from the surround environment). A hydroscopic electrolyte can be desirable for use in dry or low-humidity environments to delay drying of the cell. In high-humidity environments, however, a hydroscopic electrolyte can absorb so much water that electrolyte leaks from the cell.

Methodology Applied
Scientific EffectHygroscopicity: Absorption (physical)

Implementation Method 3

On the side of the cell which is open to the atmosphere, gas can flow to one of the electrodes (the working or sensing electrode), at which it is electrochemically converted. The current generated by the conversion is proportional to the quantity of gas present.

Methodology Applied
Scientific EffectElectrochemical conversion: Electrolysis

Data Source

PatentUS8623189B2Electrochemical gas sensor with an ionic liquid electrolyte system including at least one monoalkylammonium, dialkylammonium, or trialkylammonium cation
Publication Date: 2014.01.07 MSA EUROPE GMBH
  • US8623189B2 patent drawing
  • US8623189B2 patent drawing
  • US8623189B2 patent drawing

AI summary

An electrochemical gas sensor includes an ionic liquid as electrolyte. The ionic liquid includes at least one cation selected from the group of a monoalkylammonium cation, a dialkylammonium cation, and a trialkylammonium cation. The individual alkyl groups of the cation can be branched or unbranched and have 1 to 4 carbon atoms. The individual alkyl groups of the cation can be the same or different in case of the dialkylammonium cation and the trialkylammonium cation. In a number of embodiments, the individual alkyl groups have 2 to 4 carbon atoms.