Ionic Liquid Electrolyte for Gas Sensor Service Life

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Solution Overview

Problem

Conventional electrochemical gas sensors face limitations due to the short service life of liquid electrolytes, which dry out over time, and solid electrolytes are difficult to construct for efficient operation, especially in varying humidity and temperature environments, with limited ion conductivity at lower temperatures.

Innovation Solution

The use of ionic liquids as electrolytes in electrochemical cells, which are stable at low temperatures, have negligible vapor pressure, and provide high electrical conductivity, allowing for the construction of gas sensors and fuel cells that operate effectively across a broad humidity range and higher temperatures with reduced physical dimensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolytes are used in electrochemical gas sensors, then ion conductivity and ease of operation are improved, but service life deteriorates due to solvent evaporation and drying out

Engineering Contradiction:
Improveservice lifeVSAvoidsolvent evaporation
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte by using ionic liquids instead of conventional liquid electrolytes. Ionic liquids have negligible vapor pressure and do not dry out, fundamentally altering the evaporation parameter to extend service life while maintaining ion conductivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte systems combining ionic liquids with gel-forming agents or porous support matrices. This creates a composite material that maintains the liquid-like ion conductivity of ionic liquids while providing structural stability and preventing solvent loss.

Inventive Principle:
Principle #40Composite materials

2Reliability

If solid electrolytes are used in electrochemical gas sensors, then service life is improved by eliminating solvent evaporation, but device complexity and difficulty of construction increase

Engineering Contradiction:
Improveservice lifeVSAvoidconstruction difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from solid to liquid-like (ionic liquid), which simplifies construction while maintaining the non-evaporating property. Ionic liquids can be easily impregnated into porous supports or mixed with gel agents, making manufacturing simpler than conventional solid electrolytes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses gel-forming agents or porous support materials as intermediaries between the ionic liquid and the electrode structures. These intermediaries facilitate the integration of ionic liquids into the sensor construction, simplifying the manufacturing process while maintaining the benefits of ionic liquid electrolytes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If conventional liquid electrolytes are used, then ease of operation is maintained, but adaptability to varying temperature and humidity environments deteriorates

Engineering Contradiction:
Improveenvironmental rangeVSAvoidoperational simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent changes the temperature and humidity sensitivity parameters of the electrolyte system. Ionic liquids have negligible vapor pressure and maintain stable ionic conductivity across a wide temperature range, fundamentally improving environmental adaptability without complicating operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a universal electrolyte system using ionic liquids that can operate effectively across diverse environmental conditions (temperature and humidity ranges). This single electrolyte type replaces multiple specialized electrolytes needed for different environmental conditions, simplifying operation while expanding adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ionic liquid-based electrochemical cells and gas sensors exhibit extended service life and improved performance by minimizing solvent evaporation issues, enabling detection of a broader range of gases and operating over a wider temperature range compared to traditional systems.

Implementation Method 1

The transport of electrical charge by the electrolyte is ionic in character rather than involving charge transport by electrons

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

ionic liquids as electrolytes in electrochemical cells, which are stable at low temperatures, have negligible vapor pressure

Methodology Applied
Scientific EffectVapor pressure: Vapour Pressure

Implementation Method 3

Gas sensors are used in many commercial and industrial applications... electrochemical gas sensors, which may operate to electrochemically reduce the gas species to be monitored

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 4

Alternatively, the gas sensor may operate by electrochemically oxidizing the target gas species sought to be detected

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 5

a gas permeable membrane that keeps the electrolyte within the cell and allows the gas to contact the measuring electrode

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS9126893B2Electrochemical cells, and gas sensor and fuel cell devices comprising same
Publication Date: 2015.09.08 HONEYWELL INTERNATIONAL INC
  • US9126893B2 patent drawing
  • US9126893B2 patent drawing
  • US9126893B2 patent drawing

AI summary

An electrochemical cell for applications such as electrochemical fuel cells, or electrochemical cell gas sensors used for detection of target gas species in environments containing or susceptible to presence of same. The electrochemical cell utilizes an ionic liquid as an electrolyte medium, thereby achieving a broader range of operational temperatures and conditions, relative to electrochemical cells utilizing propylene carbonate or other conventional electrolytic media.