Ionic Liquid Catalyst for Selective Hydrocarbon Oligomerization

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Solution Overview

Problem

Current polymerization and oligomerization processes in the chemical industry often rely on hazardous solvents and catalysts that suffer from poisoning and deactivation, necessitating the development of cleaner, safer, and more efficient methods for industrial-scale operations.

Innovation Solution

The use of specifically selected ionic liquids, such as indium(III) chloride-based ionic liquids with particular cation and anion compositions, acts as both a catalyst and solvent for the oligomerization of unsaturated hydrocarbons, enabling the selective production of dimers, trimers, and tetramers while being environmentally friendly and recyclable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional solvents and catalysts are used for polymerization and oligomerization, then the processes are well-established and industrially proven, but the solvents are toxic and hazardous to the environment, and the catalysts suffer from poisoning and deactivation

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidenvironmental hazard
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by transitioning from traditional molecular solvents to ionic liquids, which fundamentally alters the physical and chemical parameters of the reaction medium. This change enables the use of non-toxic, non-volatile ionic liquids that eliminate environmental hazards while maintaining catalyst stability and activity throughout the oligomerization process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of catalyst deactivation into a benefit by using ionic liquids that prevent catalyst poisoning. The ionic liquid medium stabilizes the catalyst, transforming what would normally be a harmful deactivation process into a sustained catalytic activity that enhances process reliability and eliminates the need for frequent catalyst replacement

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If ionic liquids are used as catalysts and solvents, then environmental safety and catalyst stability are improved, but the selection and optimization of specific ionic liquid compositions becomes complex

Engineering Contradiction:
Improveenvironmental safetyVSAvoidionic liquid composition selection
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies local quality by selecting specific ionic liquid compositions tailored to particular oligomerization reactions. Different ionic liquids with specific cation-anion combinations are chosen based on the required reaction conditions, substrate type, and desired product selectivity, allowing optimization of each reaction system while maintaining overall environmental safety

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent demonstrates universality by showing that ionic liquids can serve multiple functions simultaneously as catalysts, solvents, and separation media. This multi-functionality reduces the overall complexity of the process by eliminating the need for separate catalyst and solvent systems, as well as simplifying product separation and catalyst recovery steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional catalysts are used, then the processes are simpler to implement, but the catalysts quickly become deactivated and require frequent replacement

Engineering Contradiction:
Improveprocess simplicityVSAvoidcatalyst lifetime
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The patent applies continuity of useful action by using ionic liquids that maintain catalyst activity throughout extended reaction periods. The ionic liquid medium prevents catalyst deactivation mechanisms, enabling continuous operation without frequent catalyst replacement, thereby extending the duration of useful catalytic action while maintaining process simplicity

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a safer, more efficient, and environmentally benign process for producing oligomers, with the ionic liquids being easily separable and reusable, and allows for control over product distribution, enhancing reaction rates and yields.

Implementation Method 1

The use of specifically selected ionic liquids, such as indium(III) chloride-based ionic liquids with particular cation and anion compositions, acts as both a catalyst and solvent for the oligomerization of unsaturated hydrocarbons

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

The use of specifically selected ionic liquids, such as indium(III) chloride-based ionic liquids with particular cation and anion compositions, acts as both a catalyst and solvent for the oligomerization of unsaturated hydrocarbons

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentEP1960327B1oligomerisation
Publication Date: 2017.03.08 QUEENS UNIV OF BELFAST
  • EP1960327B1 patent drawingFigure 1~2
  • EP1960327B1 patent drawingFigure 3~4
  • EP1960327B1 patent drawingFigure 5~6

AI summary

The application discloses novel processes for the oligomerisation of unsaturated hydrocarbons, and more specifically the use of selected ionic liquids in the oligomerisation of unsaturated hydrocarbons, which allows for selection of the oligomers formed.