Ionic Liquid Nanoparticle Synthesis Without Catalysts

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Solution Overview

Problem

Existing methods for producing nanoscale particles often require multiple stages and the use of catalysts, leading to impurities and the inability to regenerate or reuse ionic liquids, which are costly and inefficient.

Innovation Solution

A method involving a composition of a hydrolyzable metal compound, an ionic liquid, and a compound with a hydroxyl group, where the ionic liquid is reused, and no catalysts are needed, allowing for the production of nanoscale particles in few steps with minimal ionic liquid usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional sol-gel methods are used to produce nanoparticles, then good quality nanoparticles can be obtained, but the process requires multiple stages and catalysts that lead to impurities

Engineering Contradiction:
Improvenanoparticle qualityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the catalyst component from the conventional sol-gel process by using ionic liquids as a catalyst-free alternative medium, thereby producing high-quality nanoparticles without impurities while simplifying the process steps

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the fundamental parameter of the reaction medium from conventional solvents requiring catalysts to ionic liquids that enable catalyst-free nanoparticle synthesis, thereby achieving both high quality and process simplification

Inventive Principle:
Principle #35Parameter changes

2Productivity

If ionic liquids are used for nanoparticle production, then the number of process steps can be reduced, but the ionic liquids cannot be regenerated or reused

Engineering Contradiction:
Improveprocess efficiencyVSAvoidionic liquid loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention implements a recovery system for ionic liquids by introducing a drying oil or polymer that binds metal compounds, allowing the ionic liquid to be separated, regenerated, and reused multiple times, thereby eliminating waste while maintaining high productivity

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The invention creates a feedback loop where used ionic liquid is recovered, regenerated through removal of bound metal compounds, and returned to the process for continued use, transforming a linear waste pathway into a cyclic sustainable system

Inventive Principle:
Principle #23Feedback

3Device complexity

If ionic liquids are used in nanoparticle production, then process simplification is achieved, but the high cost of ionic liquids becomes a significant factor

Engineering Contradiction:
Improveprocess simplicityVSAvoidionic liquid consumption cost
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The invention implements recovery and regeneration of ionic liquids through binding with drying oils or polymers, enabling multiple reuse cycles that dramatically reduce the effective consumption cost of ionic liquids while maintaining process simplicity

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The invention enables the ionic liquid system to serve itself by using readily available drying oils or polymers to bind and sequester metal compounds, allowing automatic regeneration and reuse of the expensive ionic liquid without requiring complex external intervention

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient production of high-quality nanoscale particles with minimal ionic liquid consumption, allowing for repeated use of the ionic liquid and reducing impurities, thereby improving the cost-effectiveness and efficiency of the process.

Implementation Method 1

a composition comprising a hydrolyzable metal compound, at least one ionic liquid, and a compound having at least one hydroxyl group is prepared

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the mixture is treated at a temperature of at least 60° C. to form a dispersion or a precipitate of nanoscale particles

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

at least one ionic liquid

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 4

the mixture is treated at a temperature of at least 60° C. to form a dispersion or a precipitate of nanoscale particles

Methodology Applied
Scientific EffectSol-gel transition: Gel

Implementation Method 5

to form a dispersion or a precipitate of nanoscale particles

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS9126848B2Synthesis of nanoparticles by means of ionic liquids
Publication Date: 2015.09.08 LEIBNIZ INSTITUT FUR NEUE MATERIALIEN GMBH
  • US9126848B2 patent drawing
  • US9126848B2 patent drawing
  • US9126848B2 patent drawing

AI summary

A method for producing nanoscale particles by means of ionic liquids produces highly crystalline particles. The ionic liquids can be easily regenerated.