Ionic Molecularly Imprinted Polymer Beads for Selective Metal Ion Extraction

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Solution Overview

Problem

Conventional molecularly imprinted polymers (MIPs) face challenges in scalability and cost due to the need to use the target molecule as a template, which can be expensive or hazardous, and may not be compatible with polymerization conditions, limiting their application in processes requiring high selectivity and efficiency for target metal ions or complexes.

Innovation Solution

The development of ionic molecularly imprinted polymer beads that utilize surrogates with similar charge and molecular structure to the target metal complexes, allowing for selective binding without the need for the target molecule during polymerization, enabling high selectivity and efficiency in sequestering target metal ions or complexes while being more cost-effective and safer to produce.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the target molecule is used as a template in preparing MIPs, then high selectivity for the target molecule is achieved, but the cost increases and handling precautions are required due to the valuable or hazardous nature of the target molecule

Engineering Contradiction:
ImproveselectivityVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses surrogate molecules that copy the essential binding characteristics of the target molecule without requiring the actual target molecule to be used as a template. These surrogates replicate the molecular features needed for selective binding while being cheaper and safer to handle, thus maintaining high selectivity while reducing cost and handling requirements

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces surrogate molecules as intermediaries between the polymerization process and the target molecule binding. These surrogates serve as templates during MIP synthesis that can be removed after polymerization, leaving binding sites that specifically recognize the target molecule without requiring the target molecule to be present during the costly and hazardous template step

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the target molecule is used as a template in preparing MIPs, then high selectivity for the target molecule is achieved, but the complexity of the process increases due to the need for complex or difficult reaction conditions

Engineering Contradiction:
ImproveselectivityVSAvoidprocess complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs surrogate molecules that replicate the template function without requiring complex reaction conditions. The surrogates are designed to form stable complexes with the polymerizable ligands under standard polymerization conditions, eliminating the need for complex or difficult reaction conditions while maintaining the ability to produce highly selective binding sites

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The surrogate molecules serve as temporary templates during polymerization that can be easily removed after the MIP is synthesized. These disposable surrogates simplify the process by not requiring complex removal procedures or special handling during the template step, as they can be stripped away relatively simply after serving their templating function

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If conventional MIPs are used, then high selectivity is achieved, but scalability is limited due to the expensive and hazardous nature of the target molecule required for template preparation

Engineering Contradiction:
ImproveselectivityVSAvoidscalability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent enables scalability by replacing expensive target molecules with inexpensive surrogate molecules that can be used in large quantities during template preparation. This allows for the production of large volumes of MIP beads with consistent high selectivity, as the surrogates can be readily replaced or regenerated without the constraints imposed by valuable or hazardous target molecules

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The surrogate molecules act as scalable intermediaries that facilitate the production of MIPs at industrial scales. Unlike target molecules that may be scarce or hazardous, the surrogates can be produced in large quantities at low cost, enabling the synthesis of large volumes of selective binding sites without proportionally increasing cost or hazard

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These polymer beads achieve high selectivity and capacity for target metal ions or complexes, are regenerable, and can be produced with improved stability and pH tolerance, making them suitable for a broad range of applications, including the removal of low mass ions or molecules, thereby overcoming the limitations of conventional MIPs.

Implementation Method 1

MIPs are prepared by polymerizing a polymerizable ligand which coordinates or 'binds' to the target molecule

Methodology Applied
Scientific EffectCoordination: Chemical Bonding

Implementation Method 2

The target molecule and the polymerizable ligand are incorporated into a pre-polymerization mixture, allowed to form a complex, then polymerized

Methodology Applied
Scientific EffectPolymerization: Chemical Bonding

Implementation Method 3

MIPs have been developed with substantially improved specificity for a 'target' molecule which would be desirable to remove from a process stream

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11389782B2Molecularly imprinted polymer beads for extraction of lithium, mercury, and scandium
Publication Date: 2022.07.19 ORCA HOLDINGS LLC
  • US11389782B2 patent drawing
  • US11389782B2 patent drawing
  • US11389782B2 patent drawing

AI summary

The present disclosure provides Molecularly Imprinted Polymer (MIP) technology for selectively sequestering one or more target molecules from chemical mixtures. Also disclosed herein are MIP beads and methods of making and using thereof.