Ionic Pharmaceutical Cocrystals via Mechanochemistry

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Solution Overview

Problem

Traditional co-crystallization methods face challenges in crystallizing compounds such as oils, chiral compounds, and scarce natural products, as they often result in oils or single crystals of pure components rather than multi-component solids, limiting their application in pharmaceutical development and structural characterization.

Innovation Solution

The method involves mechanochemistry, specifically neat milling of a solid and a liquid followed by dissolution in a solvent and slow evaporation, to form ionic or partially ionic co-crystals, which can then be used as seeds for bulk crystallization, facilitating the crystallization of compounds that are difficult to crystallize using standard techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional co-crystallization methods are used, then the process is simple, but the method fails to crystallize difficult-to-crystallize compounds such as oils, chiral compounds, and scarce natural products

Engineering Contradiction:
Improveability to crystallize difficult compoundsVSAvoidcomplexity of co-crystallization process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the physical state parameters of the components by using a solid compound and a liquid compound in specific phase states during co-crystallization. The solid compound is milled with the liquid compound, and the resulting mixture is dissolved in a solvent and crystallized by controlled evaporation, transforming the difficult-to-crystallize liquid or oily compounds into crystalline co-crystal structures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a solvent as an intermediary medium to facilitate the co-crystallization process. The solvent dissolves the milled mixture of solid and liquid compounds, enabling uniform distribution and subsequent crystallization upon evaporation, which would not occur directly without the solvent intermediary.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If typical co-crystallization techniques are applied, then the procedure is straightforward, but the result is often oils or single crystals of pure components rather than multi-component solids

Engineering Contradiction:
Improvepurity of crystallized productVSAvoidease of obtaining multi-component crystals
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent performs preliminary milling of the solid and liquid compounds together before dissolution and crystallization. This preliminary mechanical mixing ensures intimate contact and uniform distribution of the components in the solid-liquid mixture, which is critical for obtaining multi-component co-crystals rather than pure single crystals or oils.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes phase transitions throughout the process: the liquid compound remains in liquid phase during milling, then both components are dissolved in a solvent, and finally crystallization occurs upon solvent evaporation. This controlled phase transition sequence enables the formation of multi-component crystalline structures.

Inventive Principle:
Principle #36Phase transitions

3Adaptability or versatility

If standard solution-growth techniques are used, then the method is simple, but it cannot produce crystalline materials that are inaccessible through standard techniques

Engineering Contradiction:
Improveaccess to crystalline materialsVSAvoidcomplexity of crystallization method
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces traditional solution-growth mechanical mixing with mechanochemistry - specifically, mechanical milling of the solid and liquid compounds. This mechanical action at the molecular level creates intimate mixing and activates co-crystallization, enabling access to crystalline materials that are inaccessible through conventional solution methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively converts viscous liquids and oils into crystalline co-crystals suitable for X-ray diffraction, enabling the synthesis of bulk solids and providing a strategy for obtaining crystalline materials that are inaccessible through standard solution-growth techniques, with the co-crystals exhibiting improved physical and chemical properties.

Implementation Method 1

the acidic group interacts with the basic group to form intermolecular hydrogen bonds in the co-crystallized composition

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 2

the co-crystallization of the first and second molecules occurs by adding a solvent to the mixture of the molecules and then evaporating the added solvent

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the mixing of the first and second molecules occurs through the utilization of mechanical force, such as milling

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS20240383855A1Preparation of ionic pharmaceutical cocrystals using solid and liquid components
Publication Date: 2024.11.21 TEXAS TECH UNIV SYST
  • US20240383855A1 patent drawing
  • US20240383855A1 patent drawing
  • US20240383855A1 patent drawing

AI summary

Embodiments of the present disclosure pertain to methods of forming a co-crystallized composition by mixing a first molecule in a solid phase with a second molecule in a liquid phase to form a mixture, and then co-crystallizing the mixture to form the co-crystallized composition in the form of a crystalline solid. The mixing of the first and second molecules may occur through the utilization of mechanical force, such as milling. The co-crystallization of the first and second molecules may occur by adding a solvent to the mixture of the molecules and then evaporating the added solvent. The methods may also include a step of utilizing the co-crystallized composition as seed crystals to grow additional co-crystallized compositions. Further embodiments of the present disclosure pertain to the formed co-crystallized compositions.