Polymeric Ionic Resin Composition for PFAS Removal and Catalysis

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Solution Overview

Problem

Existing ion exchange resins are ineffective in efficiently removing PFAS and heavy metals from water streams and have limitations in temperature stability for organic transformations.

Innovation Solution

Development of polymeric ionic resins synthesized by reacting crosslinked chloromethylated polystyrene resin with polyamine and installing ionic groups through aza-Michael addition, forming polymers with specific repeat units for enhanced contaminant removal and catalytic capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional ion exchange resins are used for PFAS removal, then some contaminant removal is achieved, but removal efficiency is insufficient and cost-effective is poor

Engineering Contradiction:
Improvecontaminant removal efficiencyVSAvoidremoval effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent creates composite ionic resin materials by combining crosslinked polystyrene resin with polyamine functional groups and ionic groups (carboxylate, sulfate, phosphate, or amino acid derivatives). This composite structure integrates the advantages of each component: the crosslinked polystyrene provides structural stability and porosity, the polyamine provides multiple binding sites, and the ionic groups provide selective affinity for PFAS and heavy metals, achieving superior removal efficiency compared to conventional single-function resins.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces ionic groups at specific locations on the polyamine functional groups of the resin structure. The ionic groups (carboxylate, sulfate, phosphate, or amino acid derivatives) are installed on the polyamine functional groups through aza-Michael addition reaction, creating localized high-affinity sites for contaminant binding. This local concentration of functional groups with specific properties enhances the overall removal efficiency for target contaminants.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If existing ion exchange resins are used for organic transformations, then catalytic activity is provided, but temperature stability is insufficient

Engineering Contradiction:
Improvecatalytic capabilityVSAvoidtemperature stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent creates composite ionic resin materials by combining crosslinked polystyrene resin with polyamine functional groups and ionic groups (carboxylate, sulfate, phosphate, or amino acid derivatives). This composite structure integrates the advantages of each component: the crosslinked polystyrene provides structural stability and porosity, the polyamine provides multiple binding sites, and the ionic groups provide selective affinity for PFAS and heavy metals, achieving superior removal efficiency compared to conventional single-function resins.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces ionic groups at specific locations on the polyamine functional groups of the resin structure. The ionic groups (carboxylate, sulfate, phosphate, or amino acid derivatives) are installed on the polyamine functional groups through aza-Michael addition reaction, creating localized high-affinity sites for contaminant binding. This local concentration of functional groups with specific properties enhances the overall removal efficiency for target contaminants.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new resins effectively remove PFAS and heavy metals from water and function as stable catalysts for organic reactions, offering improved efficiency and cost-effectiveness.

Implementation Method 1

Ion exchange sites are provided throughout the polymer matrix. Each ion exchange site includes a functional group of either positively-charged ions (cations) or negatively-charged ions (anions) affixed to the polymer network. These functional groups readily attract ions of an opposing charge.

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

The negatively charged ions of the PFAS are attracted to the positively charged anion resin, causing the PFAS to deposit onto the surface of the resin beads and in effect removing the PFAS from the water.

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

Ion exchange resins can be used as acid or base catalysts in various organic transformations including etherification, hydration, dehydration, esterification, alcoholysis, inversion of sugar, and the like.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20260022200A1Ionic polymeric resin compositions
Publication Date: 2026.01.22 ECOLAB USA INC
  • US20260022200A1 patent drawing
  • US20260022200A1 patent drawing
  • US20260022200A1 patent drawing

AI summary

The present disclosure is generally directed to polymers comprising repeat units having the structures of Formulae 1, 2, and 3. These polymers are used in methods of removing contaminants, including PFAS and heavy metals, from an aqueous fluid comprising contacting the aqueous fluid with the polymer and in methods of catalyzing an organic transformation comprising contacting a fluid with a catalytic amount of the polymer.