Ionization Device Voltage Control for Exhaust Soot

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Solution Overview

Problem

Existing ionization devices in exhaust gas aftertreatment systems for internal combustion engines face issues with the formation of arcs, which can lead to mechanical damage and a drop in high voltage, reducing the effectiveness of soot particle ionization and separation.

Innovation Solution

A method for controlling the ionization device by detecting current intensity and adjusting the high voltage applied between the cathode and anode, reducing the voltage when a predefined current intensity is exceeded to prevent arc formation, while maintaining optimal ionization of soot particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high voltage is applied between the cathode and anode to ionize soot particles, then the electrical charge of soot particles increases, but arcs may form causing mechanical damage to electrodes

Engineering Contradiction:
Improveelectrical charge of soot particlesVSAvoidmechanical damage to electrodes
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The control unit continuously monitors the current between cathode and anode and dynamically adjusts the high voltage in response to detected arc formation, creating a feedback loop that prevents electrode damage while maintaining ionization effectiveness

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The high voltage is made dynamically adjustable rather than fixed, allowing the system to optimize the voltage level in real-time based on operating conditions to prevent arcs while maintaining effective soot particle charging

Inventive Principle:
Principle #15Dynamics

2Productivity

If high voltage is increased to improve ionization effectiveness, then more soot particles are ionized, but the current increases causing arc formation

Engineering Contradiction:
Improveionization effectivenessVSAvoidarc formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The control unit uses current monitoring as feedback to dynamically adjust the high voltage, enabling the system to maintain optimal ionization effectiveness while preventing harmful arc formation through real-time control adjustments

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the voltage parameter dynamically based on detected current levels, adjusting the electrical parameters to maintain effective ionization while staying below the threshold that causes arc formation

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If high voltage is applied continuously to maintain ionization, then soot particles remain charged, but arcs may form repeatedly causing electrode wear

Engineering Contradiction:
Improvecontinuous ionizationVSAvoidelectrode lifespan
Core Design Contradiction:
Duration of action of stationary objectVSDuration of action of moving object

Solution Approach 1:

The high voltage is applied in a controlled, periodic manner with adjustments based on arc detection, allowing continuous operation while preventing the cumulative damage that would result from uncontrolled continuous high voltage application

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Continuous monitoring and dynamic adjustment of high voltage based on arc detection enables the system to maintain long-term continuous operation while protecting electrodes from wear by preventing repeated arc formation

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures the highest possible voltage is maintained without arc formation, effectively ionizing soot particles and preventing mechanical damage, thereby enhancing the efficiency of soot particle separation and removal in exhaust gas aftertreatment systems.

Implementation Method 1

A high voltage is applied between the at least one cathode and the anode, which enables the soot particles in the exhaust gas to be ionized

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

Due to their charge, electrically charged soot particles are attracted to surfaces where they can accumulate and release their charge

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatic Induction

Implementation Method 3

corona discharges in particular can form, as a result of which the particles flowing through the electric field with the exhaust gas are charged unipolarly

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 4

an arc forms above a high voltage that is dependent on the gas parameters. An arc is a conduction channel created by ionization between the cathode and anode, through which almost the entire current flows and from which light in the visible spectral range is emitted

Methodology Applied
Scientific EffectArc discharge: Electric Arc

Data Source

PatentEP2742216B1Process of controlling an ionization device in an exhaust treatment apparatus
Publication Date: 2017.09.20 CONTINENTAL AUTOMOTIVE GMBH
  • EP2742216B1 patent drawingFigure 1
  • EP2742216B1 patent drawingFigure 2
  • EP2742216B1 patent drawingFigure 3

AI summary

The invention relates to a method for controlling an ionization device (1) in an exhaust gas post-treatment device (2) of an internal combustion engine (3), comprising at least one cathode (4) and an anode (5). The at least one cathode (4) is arranged at a distance (6) from the anode (5) in the exhaust gas post-treatment device (2). The method has at least the following steps: ° - applying a high voltage between the at least one cathode (4) and the anode (5), ° - specifying a first value (7) for the high voltage, ° - detecting a current generated by the high voltage between the at least one cathode (4) and the anode (5), and ° - specifying a second value (8) for the high voltage if the detected current exceeds a specifiable first current strength (9) a specifiable number of times.