Ionomeric Cross-Linkers for Membrane Mechanical Stability

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Solution Overview

Problem

Existing cross-linkers for polymer membranes, such as divinylbenzene, fail to provide sufficient mechanical stability and ionic capacity, particularly in hydrophilic and anionic membranes, limiting their performance in electrochemical applications like solid acidic electrochemistry.

Innovation Solution

The use of compounds with covalently bonded ionic groups, such as quaternary ammonium, quaternary phosphonium, or tertiary sulphonium groups, as cross-linkers, which are polymerized with vinyl groups to form ionomeric membranes with enhanced mechanical properties and ionic capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If divinylbenzene is used as a cross-linker in anionic membranes, then the membranes can be cross-linked, but the mechanical stability and ionic capacity are insufficient

Engineering Contradiction:
Improvemechanical stabilityVSAvoidionic capacity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the cross-linker by introducing ionic groups (ammonium, phosphonium, or sulphonium) with specific charge densities. This transforms the cross-linker from a non-ionic hydrocarbon (DVB) to an ionomeric cross-linker that simultaneously provides mechanical strength through covalent bonding and ionic capacity through the charged groups, resolving the contradiction between mechanical stability and ionic capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite cross-linker structure that combines organic vinyl groups (for polymerization and mechanical framework) with inorganic-like ionic groups (for ionic conduction). This composite approach allows the single cross-linking agent to fulfill both mechanical and ionic functions that were previously separate requirements.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional cross-linkers are used, then the membrane structure is simplified, but the performance in electrochemical applications is limited

Engineering Contradiction:
Improvemembrane structureVSAvoidelectrochemical performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The ionomeric cross-linker serves multiple functions simultaneously: it acts as a structural framework builder through vinyl group polymerization, provides ionic conduction pathways through charged groups, and enables both anionic and cationic membrane applications. This multi-functionality improves electrochemical performance without requiring separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If hydrophilic polymer membranes are cross-linked with traditional agents, then some stability is achieved, but superior mechanical properties and controlled hydration are not obtained

Engineering Contradiction:
Improvemembrane stabilityVSAvoidmechanical properties
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The patent introduces ionic groups at specific locations within the cross-linker structure that create localized regions of high charge density. These local ionic clusters attract and organize water molecules, creating controlled hydration zones that simultaneously strengthen the membrane through ion-dipole interactions while maintaining overall compositional stability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting ionomeric membranes exhibit superior mechanical properties, increased ionic capacity, and improved hydration control, enabling more efficient and cost-effective alkaline electrolysis compared to conventional solid acidic electrochemistry.

Implementation Method 1

a compound comprising two or more covalently bonded polymerisable vinyl groups and one or more covalently bonded ionic groups... the polymerisation of a compound as defined above

Methodology Applied
Scientific EffectPolymerisation: Photopolymerisation

Data Source

PatentUS9752000B2Ionomeric cross-linkers and membranes formed therefrom
Publication Date: 2017.09.05 ITM POWER (RES) LTD
  • US9752000B2 patent drawing
  • US9752000B2 patent drawing
  • US9752000B2 patent drawing

AI summary

The present invention is the use of a compound comprising two or more covalently bonded polymerisable vinyl groups and one or more covalently bonded ionic groups selected from a quaternary ammonium group; a quaternary phosphonium group; or a tertiary sulphonium group, as an ionic cross-linker. The cross-linkers of the invention may be used to form an ionomer membrane. Methods for forming the cross-linkers of the invention are also disclosed.