IoT Sensor Network for Beverage Dispenser Maintenance Tracking

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Solution Overview

Problem

There is currently no mechanism to track whether businesses are following proper cleaning and maintenance procedures for beverage dispensing systems, which can lead to inefficiencies and potential issues with system performance.

Innovation Solution

An IoT system is developed that includes IoT devices equipped with sensors, an IoT hub, and a service for monitoring and managing these devices, allowing for data collection, remote control, and notification of maintenance needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual tracking of maintenance procedures is used, then businesses can perform cleaning and maintenance, but there is no mechanism to track whether procedures are followed correctly

Engineering Contradiction:
Improvemaintenance tracking reliabilityVSAvoidmaintenance procedure compliance information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements automated feedback mechanisms through IoT sensors that continuously monitor beverage dispensing systems and transmit data to a central platform. This feedback loop provides real-time information about maintenance needs, procedure compliance, and system status, eliminating the lack of tracking mechanism and ensuring reliable maintenance monitoring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables self-service maintenance tracking by automatically collecting data from sensors embedded in the beverage dispensing system. The system monitors its own operational parameters, detects maintenance requirements, and reports compliance status without requiring manual intervention, thus resolving the information loss problem.

Inventive Principle:
Principle #25Self-service

2Productivity

If no monitoring mechanism is implemented, then the system remains simple, but maintenance efficiency and system performance deteriorate

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into modular components: IoT sensors for data collection, communication modules for data transmission, and a central platform for analysis. This segmentation allows the system to achieve high maintenance efficiency through comprehensive monitoring while managing complexity through modular, independent functional units that can be implemented incrementally.

Inventive Principle:
Principle #1Segmentation

3Loss of time

If periodic manual maintenance is performed, then cleaning activities occur, but timing and effectiveness cannot be optimized

Engineering Contradiction:
Improvemaintenance timing optimizationVSAvoidsystem performance reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system performs preliminary actions by continuously collecting and analyzing operational data from sensors before maintenance is actually needed. The monitoring platform detects trends and predicts maintenance requirements in advance, allowing businesses to schedule maintenance at optimal times based on actual system conditions rather than fixed schedules, thus preventing performance degradation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10087063B2Internet of things (IOT) system and method for monitoring and collecting data in a beverage dispensing system
Publication Date: 2018.10.02 AFERO INC
  • US10087063B2 patent drawing
  • US10087063B2 patent drawing
  • US10087063B2 patent drawing

AI summary

A Internet of Things (IoT) system and method for a beverage distribution system. For example, one embodiment of a system comprises: a set of Internet of Things (IoT) devices configured at different locations within a beverage distribution system, each IoT device having a sensor to detect a current condition at its respective location within the beverage distribution system, each of the IoT devices having a wireless network interface and configured to transmit data associated with the current conditions over a network; and an IoT cloud service to receive the data transmitted by the set of IoT devices and to implement a set of rules specified for maintenance, problems and failure conditions associated with the beverage distribution system, the IoT cloud service to determine, based on the rules, whether the data indicates a compliance violation, problem, or failure condition and, if so, to generate a notification and/or recommendation for an action to be taken with respect to the compliance violation, problem, or failure condition.