IoT Gateway Device with Multi-Protocol Routing and Solar Power

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Solution Overview

Problem

Current IoT gateways lack the ability to wirelessly exchange information between devices and sensors without modifying the data, operate in harsh outdoor conditions without maintenance, and efficiently route data using multiple standardized frequencies, especially in remote areas with limited network availability.

Innovation Solution

A self-powered, weatherproof IoT gateway device that integrates various wireless technologies, including 3G, Wi-Fi, LoRa, and L-Band satellite, to preprocess and assemble data frames for secure transmission to the Gateway Cloud using a least cost routing and LoRaMesh criterion, with an internal battery that can be recharged wirelessly or by sunlight, and a firmware that enables remote management and configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If IoT gateways modify and decode sensor data for processing, then data can be enriched and standardized for cloud analysis, but the original raw data format and encoding are lost

Engineering Contradiction:
Improvedata processing capabilityVSAvoidraw data encoding
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The gateway separates data handling into distinct segments: raw data reception maintains original encoding, while processed data streams undergo enrichment and standardization. This segmentation allows simultaneous preservation of raw data integrity and generation of enriched data for cloud analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gateway acts as an intermediary that creates multiple data output streams: one preserving raw sensor data with original encoding, another enriching data with contextual information. Both streams coexist without interfering with each other, allowing downstream systems to choose appropriate data types.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If IoT gateways use multiple wireless protocols (Wi-Fi, Bluetooth, LoRa) for connectivity, then device compatibility and coverage are improved, but power consumption and system complexity increase

Engineering Contradiction:
Improveprotocol compatibilityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The gateway dynamically selects and activates wireless protocols based on real-time conditions such as available network infrastructure, distance to cloud, and power availability. This dynamic adaptation allows the system to use high-bandwidth protocols like Wi-Fi when available, and switch to low-power protocols like LoRa when operating in remote areas with solar power.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters including transmission power levels, protocol selection, and data sampling rates based on environmental conditions and power availability. This allows the gateway to optimize the balance between communication effectiveness and energy consumption.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If IoT gateways are deployed in harsh outdoor environments without shelter, then deployment flexibility and remote coverage are improved, but reliability and system integrity are compromised

Engineering Contradiction:
Improvedeployment flexibilityVSAvoidsystem integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The gateway employs a weatherproof enclosure with protective sealing that shields internal electronics from environmental factors such as moisture, dust, and temperature extremes. This protective shell allows the device to operate reliably in harsh outdoor conditions while maintaining system integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The gateway incorporates self-monitoring capabilities that detect environmental conditions and system status, automatically adjusting operations to maintain reliability. The system can detect potential failures and initiate protective measures without external intervention.

Inventive Principle:
Principle #25Self-service

4Productivity

If IoT gateways transmit all sensor data to the cloud for processing, then centralized analysis capability is maximized, but network dependency and transmission costs increase

Engineering Contradiction:
Improvedata analysis capabilityVSAvoidnetwork transmission cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The gateway performs preliminary data processing, filtering, and enrichment locally before transmission to the cloud. This preliminary action reduces the volume of data that needs to be transmitted over the network, lowering transmission costs and energy consumption while still enabling centralized analysis of processed data.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gateway transmits only the necessary portion of data to the cloud—specifically, enriched and processed data that requires centralized analysis—while keeping raw data and routine processing local. This partial transmission approach reduces network dependency and transmission costs.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable, secure, and efficient data transmission from diverse IoT sensors to the Gateway Cloud over the most cost-effective network paths, ensuring continuous operation in harsh environments and remote locations without the need for maintenance or shelter.

Implementation Method 1

an internal battery that can be recharged wirelessly or by sunlight

Methodology Applied
Scientific EffectPhotovoltaic Effect: Photovoltaic Effect

Implementation Method 2

an internal battery that can be recharged wirelessly or by sunlight

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS11369006B2IoT gateway device, system, and computer program product
Publication Date: 2022.06.21 URBIT GROUP LLC
  • US11369006B2 patent drawing
  • US11369006B2 patent drawing
  • US11369006B2 patent drawing

AI summary

A zero-touch wireless apparatus, and associated method of use to deliver data collected from various authorized wireless devices and IoT sensors to a central repository in the Cloud, using one or more of Bluetooth®, Wi-Fi™®, LoRaWAN™, L-Band satellite, global GPS constellations and/or cellular GSM frequencies. The device comprises of a single body enclosure able to sustain adverse outdoor conditions protecting a plurality of electronic components within, including a solar power rechargeable battery, and up to five independent wireless telecommunications network components able to find the least cost routing transmission, using wireless methods only. The device operates in motion or static and automatically configures its operating frequencies and data routing alternatives to adapt to any geographical location and network availability. The gateway and all its connected devices and sensors are remotely managed and monitored through a custom designed software application residing in a smartphone or the Cloud.