IoT Pool Equipment Monitoring for Remote Fault Diagnosis

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Solution Overview

Problem

Current pool and spa equipment control systems are costly to install and maintain, and lack connectivity and diagnostics, leading to inefficient monitoring and control, often requiring professional visits and causing malfunctions due to improper installation and malfunctions such as low water flow rates and frost issues in heating systems.

Innovation Solution

A network connectivity and remote monitoring system with Internet-of-Things functionality is provided for pool and spa equipment, using sensors and control logic to detect and diagnose installation issues and malfunctions, such as improper heating system installation, low water flow, and stuck reversing valves, allowing for remote control and correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If network connectivity and remote monitoring system is implemented, then diagnostic accuracy and control capabilities are improved, but device complexity increases

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the monitoring and control functionality into separate modular components: network connectivity module, sensor array (temperature, flow, pressure sensors), control logic unit, and communication interface. Each component performs a specific function and can be independently installed or replaced, reducing overall system complexity while maintaining high diagnostic accuracy through the coordinated operation of these specialized modules.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If sensors and control logic are added for remote monitoring, then monitoring capabilities are improved, but installation cost increases

Engineering Contradiction:
Improvemonitoring capabilitiesVSAvoidinstallation cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The control logic unit is designed as a multi-functional device that can interface with various types of pool and spa equipment (heaters, pumps, filters, chemical dosing systems) through standardized communication protocols. The sensor array monitors multiple parameters (temperature, flow rate, pressure, chemical levels) simultaneously. This universal design allows a single installation to monitor and control diverse equipment types, spreading the installation cost across multiple functions and reducing the cost per monitoring capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If professional intervention is required for equipment maintenance, then reliability is improved, but loss of time increases

Engineering Contradiction:
Improveequipment reliabilityVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system continuously monitors equipment parameters through the sensor array and compares readings against optimal operating ranges stored in the control logic unit. When deviations are detected (such as abnormal temperature changes, restricted water flow, or pressure anomalies), the system immediately generates diagnostic information and can send alerts to pool owners or service providers via the network communication interface. This real-time feedback loop enables early detection of problems before they cause equipment failure, maintaining high reliability while reducing the time required for intervention compared to scheduled professional inspections.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230146187A1Systems and Methods for Providing Network Connectivity and Remote Monitoring, Optimization, and Control of Pool/Spa Equipment
Publication Date: 2023.05.11 HAYWARD IND INC
  • US20230146187A1 patent drawing
  • US20230146187A1 patent drawing
  • US20230146187A1 patent drawing

AI summary

Systems and methods for providing network connectivity and remote monitoring, optimization, and control of pool/spa equipment are provided. “Internet-of-Things” (IoT) functionality is provided for pool and spa equipment in a flexible and cost-effective manner. Network connectivity and remote monitoring/control of pool and spa equipment is provided by various components such as a network communication and local control subsystem installed in pool/spa equipment, and other components. Also disclosed are various control processes (“pool logic”) which can be embodied as software code installed in any of the various embodiments of the present disclosure.