Implantable Pulse Generator Voltage Control for Battery Longevity

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Solution Overview

Problem

Paresthesia-free spinal cord stimulation (SCS) systems face challenges with increased power consumption and inefficient battery management, leading to accelerated battery depletion and potential irreversible damage due to overcharging or over-discharging, which affects the reliability and convenience of therapy delivery.

Innovation Solution

Implementing a closed-loop system that automatically adjusts electrical signal parameters and battery charging/discharging thresholds to optimize power usage, using a battery protection circuit to prevent thermal runaway and extend battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If paresthesia-free SCS therapy is delivered at higher frequencies and amplitudes, then pain treatment effectiveness is improved, but power consumption increases and battery life decreases

Engineering Contradiction:
Improvepain treatment effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts signal parameters (frequency, amplitude, pulse width) based on real-time feedback from impedance measurements and patient response, optimizing power consumption while maintaining therapeutic effectiveness. The pulse generator can vary parameters between pulses or over time to achieve pain relief with lower average power consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs changes in electrical signal parameters (frequency, amplitude, pulse duration, waveform shape) to achieve paresthesia-free pain relief. By optimizing these parameters, the system delivers effective therapy at lower power consumption levels compared to conventional high-frequency stimulation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the battery charge rate is decreased to prevent overcharging and thermal runaway, then battery safety is improved, but charging time increases and patient convenience deteriorates

Engineering Contradiction:
Improvebattery safetyVSAvoidcharging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system incorporates feedback mechanisms that monitor battery charge state, temperature, and charge rate in real-time. Based on this feedback, the pulse generator automatically adjusts the charge rate to prevent thermal runaway while minimizing charging time. The system can switch between fast charging modes (when safe) and conservative charging modes (when temperature or voltage thresholds are approached).

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary assessments of battery conditions (temperature, charge state, impedance) before initiating or resuming charging. This preliminary action allows the system to establish safe charge rates in advance, preventing the need for overly conservative charging that would extend charging time unnecessarily.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If signal conditioning hardware is added to boost voltage as battery discharges, then therapy effectiveness is maintained, but device complexity and inefficiency increase

Engineering Contradiction:
Improvetherapy effectivenessVSAvoidsignal conditioning hardware
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pulse generator is designed to perform multiple functions including voltage regulation, signal conditioning, impedance measurement, and parameter optimization using integrated circuits. This multi-functionality reduces the need for separate voltage boosting hardware while maintaining therapy effectiveness throughout the battery discharge cycle.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12551705B2Efficient use of an implantable pulse generator battery, and associated systems and methods
Publication Date: 2026.02.17 NEVRO CORP
  • US12551705B2 patent drawing
  • US12551705B2 patent drawing
  • US12551705B2 patent drawing

AI summary

Systems and methods for the efficient use of an implantable pulse generator (IPG) battery are disclosed. A representative system for adjusting an electrical signal of an IPG associated with delivering therapy to a patient comprises a computer readable medium having instructions that cause the IPG to deliver a supply voltage at a first value, adjust the supply voltage from the first value until a threshold break occurs, and, based at least in part of the threshold break, increase the supply voltage from the second value to a third value. As therapy is delivered to the patient, the system iteratively adjusts the supply voltage to approach and reflect a variable minimum voltage needed to provide the requested current to the IPG.