IPMC Micropump Low Voltage Actuation for Air Flow

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Solution Overview

Problem

Conventional micropumps face challenges in creating forced air flow for consumer electronics, particularly in smart phones and portable sensors, due to high input voltages required by existing actuation mechanisms, and lack of investigation in this application area.

Innovation Solution

Development of an ionic polymer-metal composite (IPMC) based micropump that operates at low voltages, utilizing IPMC materials for actuation to create forced air flow, with features such as flexible configuration, large displacement, and high back pressures, suitable for particle sensing and gas sensing applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If piezoelectrically actuated diaphragms are used, then high actuation forces and fast mechanical responses are achieved, but high input voltages are required

Engineering Contradiction:
Improveactuation forceVSAvoidinput voltage
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent changes the actuation mechanism from piezoelectric to thermal, operating at different physical parameters (temperature vs. electrical field) to achieve low-voltage operation while maintaining pumping functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the piezoelectric mechanical actuation system with a thermopneumatic system that uses thermal expansion of gas to deform the diaphragm, eliminating the need for high input voltages

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If thermopneumatically activated diaphragms are used, then low input voltages and compact size are achieved, but long thermal time constants result

Engineering Contradiction:
Improveinput voltageVSAvoidthermal time constant
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of moving object

Solution Approach 1:

The patent integrates the heating element directly within the pump chamber structure, nesting the thermal actuation mechanism inside the pump body to reduce thermal mass and accelerate response time

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses thin-film heating elements and flexible diaphragm structures that reduce thermal mass, enabling faster heating and cooling cycles while maintaining low operating voltages

Inventive Principle:
Principle #30Flexible shells and thin films

3Speed

If electrostatically actuated diaphragms are used, then fast response times and low power consumption are achieved, but high input voltages are required

Engineering Contradiction:
Improveresponse timeVSAvoidinput voltage
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent replaces electrostatic actuation with thermopneumatic actuation, substituting electrical field-based mechanisms with thermal expansion mechanisms to achieve low-voltage operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If conventional micropumps are used, then liquid pumping is achieved, but forced air flow creation in consumer electronics is not addressed

Engineering Contradiction:
Improveapplication rangeVSAvoidperformance in target application
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent designs a universal micropump platform that can handle both liquid and gas media by optimizing the chamber geometry and membrane properties, enabling application in consumer electronics for air flow control in addition to traditional liquid pumping

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IPMC micropump achieves efficient forced air flow with low voltage operation, providing great pumping force, large volume, and high displacement, making it suitable for consumer electronics, particularly in smart phones and portable sensors, with enhanced performance and ease of manufacturing.

Implementation Method 1

Ionic polymer-metal composites (IPMC) materials may require very low currents and voltages. Further, IPMC materials may operate in both air and liquid media

Methodology Applied
Scientific EffectIonic polymer-metal composite (IPMC) actuation: Electroactive Polymer

Data Source

PatentEP3510284B1micropumps
Publication Date: 2021.04.28 ROBERT BOSCH GMBH
  • EP3510284B1 patent drawingFigure 1A~1C
  • EP3510284B1 patent drawingFigure 2A~4C
  • EP3510284B1 patent drawingFigure 5A~6C

AI summary

A micropump including a substrate and a membrane attached to the substrate. The membrane may be deformable away from the substrate to increase a volume enclosed by the substrate and the membrane, and a portion of the membrane may be configured to be an inlet for entry into the volume.