Strain-Hardened IPN Hydrogel for Biomedical Mechanical Strength

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Solution Overview

Problem

Conventional hydrogels face mechanical fragility issues, limiting their application in tissue replacement and augmentation due to low elastic modulus and tensile strength, which are critical for biomedical applications requiring high mechanical strength and biocompatibility.

Innovation Solution

Development of a strain-hardened interpenetrating polymer network (IPN) hydrogel composed of a non-silicone network of preformed hydrophilic non-ionic telechelic macromonomers chemically cross-linked with a second network of ionizable monomers, where the degree of chemical cross-linking in the second network is less than the first, resulting in an increase in effective physical cross-links and enhanced mechanical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional hydrogels are used to maintain high water content and biocompatibility, then hydrophilicity and biocompatibility are improved, but mechanical strength and elastic modulus deteriorate

Engineering Contradiction:
ImprovehydrophilicityVSAvoidmechanical strength
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The invention employs an interpenetrating polymer network (IPN) structure where two independent polymer networks (hydrophilic non-ionic network and ionizable network) are intertwined at the molecular level. This composite architecture allows the hydrophilic network to maintain water content and biocompatibility while the ionizable network provides mechanical strength through physical cross-links, resolving the contradiction between hydrophilicity and mechanical strength.

Inventive Principle:
Principle #40Composite materials

2Strength

If crosslinking density is increased to improve mechanical strength, then elastic modulus is improved, but hydrophilicity and transparency deteriorate

Engineering Contradiction:
Improveelastic modulusVSAvoidhydrophilicity
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The invention segments the crosslinking function into two distinct networks: the hydrophilic network maintains moderate crosslinking for flexibility and water retention, while the ionizable network provides additional physical cross-links for mechanical strength. This segmentation allows each network to optimize its properties without compromising the other, maintaining hydrophilicity while achieving high elastic modulus.

Inventive Principle:
Principle #1Segmentation

3Strength

If chemical cross-linking density is increased to improve mechanical strength, then tensile strength is improved, but permeability and transparency deteriorate

Engineering Contradiction:
Improvetensile strengthVSAvoidpermeability
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The invention changes the nature of cross-linking parameters by introducing physical cross-links through ionic interactions in the second network, rather than relying solely on dense chemical cross-linking. This parameter change allows the formation of a percolating network that provides tensile strength while maintaining larger mesh sizes that preserve permeability and transparency properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The strain-hardened IPN hydrogel exhibits significantly increased Young's modulus and tensile strength, maintaining high water content and transparency, making it suitable for medical, industrial, and personal hygiene applications such as orthopedic implants, ophthalmic lenses, and absorbent materials.

Implementation Method 1

An aqueous salt solution having a neutral pH is used to ionize and swell the second network in the interpenetrating polymer network

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

The swelling of the second network is constrained by the first network, and this constraining effect results in an increase in effective physical cross-links within the interpenetrating polymer network

Methodology Applied
Scientific EffectOsmotic swelling: Osmosis

Implementation Method 3

The first network is a non-silicone network of preformed hydrophilic non-ionic telechelic macromonomers chemically cross-linked by polymerization of its end-groups

Methodology Applied
Scientific EffectChemical cross-linking: Chemical Bonding

Implementation Method 4

chemically cross-linked by polymerization of its end-groups

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 5

The second network has been polymerized and chemically cross-linked in the presence of the first network and has formed physical cross-links with the first network

Methodology Applied
Scientific EffectPhysical cross-linking: Electrostatic Induction

Data Source

PatentUS8821583B2Interpenetrating polymer network hydrogel
Publication Date: 2014.09.02 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US8821583B2 patent drawing
  • US8821583B2 patent drawing
  • US8821583B2 patent drawing

AI summary

A strain-hardened interpenetrating polymer network (IPN) hydrogel is provided. The interpenetrating polymer network hydrogel is based on two different networks. The first network is a non-silicone network of preformed hydrophilic non-ionic telechelic macromonomers chemically cross-linked by polymerization of its end-groups. The second network is a non-silicone network of ionizable monomers. The second network has been polymerized and chemically cross-linked in the presence of the first network and has formed physical cross-links with the first network. An aqueous salt solution having a neutral pH is used to ionize and swell the second network in the interpenetrating polymer network. The swelling of the second network is constrained by the first network, and this constraining effect results in an increase in effective physical cross-links within the interpenetrating polymer network, and, in turn, an increase its elastic modulus. The strain-hardened interpenetrating polymer network hydrogel is attractive and useful for medical, industrial, and personal hygiene purposes.