Integrated Photovoltaic Electrochemical Cell for Solar CO2 Conversion

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Solution Overview

Problem

Current methods for converting CO2 into usable materials are inefficient, with low optical to chemical conversion efficiency and limited product selectivity, requiring external electricity sources and being unsuitable for scalable, long-lasting carbon neutral energy production.

Innovation Solution

An integrated photovoltaic electrochemical cell (iPVEC) that uses a photoanode to split water into electrons and protons, and a cathode with an electrocatalyst to reduce CO2, driven solely by light, with a proton-conducting medium separating the electrodes and enhancing light conversion efficiency through nanowires, quantum dots, and photosensitizers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If photocatalysis is used for CO2 conversion, then CO2 can be converted into various hydrocarbons, but the optical to chemical conversion efficiency is low (less than 1 percent)

Engineering Contradiction:
ImproveCO2 conversion productsVSAvoidoptical to chemical conversion efficiency
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent combines a photovoltaic cell with an electrochemical cell to create an integrated system. The photovoltaic component converts light to electricity with high efficiency, while the electrochemical component uses this electricity to reduce CO2. This merging resolves the contradiction by decoupling the light-to-energy conversion (high efficiency via PV) from the CO2 reduction process, achieving both high optical-to-chemical efficiency and diverse hydrocarbon production.

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If electrochemical conversion is used with bulk metal electrodes, then various products can be generated, but product selectivity is generally low

Engineering Contradiction:
Improveconversion productsVSAvoidproduct selectivity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent employs nanoscale catalyst particles (0-100 nm) with specific crystal facets exposed on the electrode surface. Different crystal facets have different catalytic activities and selectivities for various products. By controlling the local structure and composition of the catalyst at the nanoscale, the system achieves high product selectivity while maintaining diverse product generation capability.

Inventive Principle:
Principle #3Local quality

3Productivity

If photoelectrochemistry is used with bulk semiconductors, then electrochemical efficiency can be high (>30 percent), but light conversion efficiency is usually low

Engineering Contradiction:
Improveelectrochemical efficiencyVSAvoidlight conversion efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent segments the photoelectrochemical system into two separate functional components: a photovoltaic cell for light-to-electricity conversion and an electrochemical cell for CO2 reduction. This segmentation allows each component to be optimized independently - the PV cell achieves high light conversion efficiency while the electrochemical cell achieves high electrochemical efficiency, resolving the contradiction that plagues integrated photoelectrochemical systems.

Inventive Principle:
Principle #1Segmentation

4Quantity of substance

If conventional CO2 conversion methods are used, then CO2 can be reduced, but external electricity sources are required and device platforms are limited

Engineering Contradiction:
ImproveCO2 reductionVSAvoidexternal power source requirement
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The integrated photovoltaic-electrochemical device is self-powered, using sunlight captured by the photovoltaic component to generate the electricity needed for CO2 reduction in the electrochemical cell. The system serves itself by converting solar energy directly into chemical energy stored in hydrocarbon products, eliminating the need for external electricity sources and enabling scalable deployment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves CO2 reduction efficiency of over 10% within minutes, producing hydrocarbons and alcohols, and allows for self-regulation and scalability, eliminating the need for external power sources and expensive catalysts, suitable for carbon neutral energy production and industrial applications.

Implementation Method 1

a photoanode capable of splitting water into electrons, protons, and oxygen

Methodology Applied
Scientific EffectPhotolysis: Photodissociation

Implementation Method 2

a cathode comprising an electrocatalyst capable of reducing CO2

Methodology Applied
Scientific EffectElectrochemical reduction: Reduction

Implementation Method 3

a proton-conducting medium positioned between the photoanode and the cathode. The proton-conducting medium is an electrical insulator

Methodology Applied
Scientific EffectProton conduction: Conduction (electrical)

Data Source

PatentUS9528192B1Solar powered CO<sub>2 </sub>conversion
Publication Date: 2016.12.27 UNITED STATES OF AMERICA AS REPRESENTED BY THE ADMINISTRATOR NAT AERONAUTICS & SPACE ADMINISTRATION
  • US9528192B1 patent drawing
  • US9528192B1 patent drawing
  • US9528192B1 patent drawing

AI summary

Methods and devices for reducing CO2 to produce hydrocarbons are disclosed. A device comprises a photoanode capable of splitting H2O into electrons, protons, and oxygen; an electrochemical cell cathode comprising an electro-catalyst capable of reducing CO2; H2O in contact with the surface of the photoanode; CO2 in contact with the surface of the cathode; and a proton-conducting medium positioned between the photoanode and the cathode. Electrical charges associated with the protons and the electrons move from the photoanode to the cathode, driven in part by a chemical potential difference sufficient to drive the electrochemical reduction of CO2 at the cathode. A light beam is the sole source of energy used to drive chemical reactions. The photoanode can comprise TiO2 nanowires or nanotubes, and can also include WO3 nanowires or nanotubes, quantum dots of CdS or PbS, and Ag or Au nanostructures. The cathode can comprise a conductive gas diffusion layer with nanostructures of an electro-catalyst such as Cu or Co.