IR Follower Robot Chain Control for Fast Position Tracking

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Solution Overview

Problem

Existing robot control systems using ultrasonic sensors for distance and direction measurement are limited by long Time Of Flight and high component costs, making them unsuitable for large robot chains in the toys market, while infrared systems provide better reaction time and performance but face interference issues.

Innovation Solution

A robot system utilizing infrared signals for relative distance and direction measurement between leader and follower robots, with synchronized modulated IR signals containing digital and analog information, allowing up to seven robots to follow each other without collision, and incorporating ID assignment and control algorithms to manage signal interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If ultrasonic sensors are used for distance and direction measurement, then measurement capability is provided, but Time Of Flight is long and component size is large

Engineering Contradiction:
ImproveTime Of FlightVSAvoidcomponent size
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces ultrasonic sensors with infrared sensors for distance and direction measurement. Infrared sensors use optical signals instead of acoustic waves, enabling faster signal transmission (speed of light vs. speed of sound) and reducing Time of Flight. The infrared components are also smaller in size compared to ultrasonic sensor assemblies, directly resolving the contradiction between measurement speed and device size.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If more robots are added to the chain, then following capability is improved, but signal interference increases

Engineering Contradiction:
Improvenumber of robotsVSAvoidsignal interference
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent divides the communication signal into distinct segments: each robot is assigned a unique ID and transmits infrared signals with specific modulation patterns. The receiver can segment and filter signals based on ID, allowing multiple robots to communicate simultaneously without interference. This segmentation enables scaling to 7+ robots in the chain while maintaining reliable communication.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic signal transmission with time-division multiplexing. Robots transmit infrared signals at specific intervals and use synchronized modulation schemes, allowing the system to distinguish between signals from different robots in the chain. This periodic action with structured timing prevents signal overlap and interference even as the number of robots increases.

Inventive Principle:
Principle #19Periodic action

3Speed

If infrared system is used for positioning, then reaction time is improved, but signal interference occurs

Engineering Contradiction:
Improvereaction timeVSAvoidsignal interference
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback mechanisms where each robot continuously monitors infrared signals from other robots and adjusts its transmission timing and modulation based on received signal quality. The system uses acknowledgment signals and error detection/correction protocols to maintain reliable communication. This feedback loop enables the system to optimize performance and avoid interference while maintaining the fast reaction times provided by infrared signaling.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective control of multiple robots following a leader, with improved reaction time and obstacle avoidance, achieving a reasonable cycle time for up to seven robots in a chain while maintaining effective communication and reducing component size and cost.

Implementation Method 1

a plurality of infrared emitting diodes (IRED) for transmitting a modulated IR signal

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

a plurality of infrared emitting diodes (IRED) for transmitting a modulated IR signal

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 3

at least two IR receiving modules for receiving the modulated IR signal from another robot

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11524248B2Following robot
Publication Date: 2022.12.13 DONGGUAN SILVERLIT TOYS CO LTD
  • US11524248B2 patent drawing
  • US11524248B2 patent drawing
  • US11524248B2 patent drawing

AI summary

A robot system has a follower robot and a leader robot. The follower robot follows the path of the leader robot using infrared (IR) signals. The follower robot follows the physical path and positioning of the leader robot. The leader robot is permitted to travel an arbitrary path or is controlled by a wireless transmitter. Relative robot positioning, being distance or direction can use an infrared system between respective robots.